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*00-III
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GROUP 07 INDEX
---------------
EFF DATE: 08-08-02
DIAGRAM 1 TO 5 0000 940415
DIAGNOSIS 0640 031024
DIAGNOSTIC TEST MODE - CFI (CIS-E) 1070 920729
ENGINE CHECKS AND ADJUSTMENTS 1100 920625
ENGINE CHECKS AND ADJUSTMENTS - WITH ME-SFI 1101 971030
DTC READOUT - LH-SFI 1170 960207
ELECTRICAL TEST PROGRAM - FUEL INJ. SYSTEM 1171 980617
ENG. PERFORMANCE & EXHAUST EMISSIONS, TEST ON DYNO 1200 940922
FUEL MILEAGE (VIA ROAD TEST) 1333 971031
INDIVIDUAL TEST(S) - FUEL INJ. SYSTEM 1402 971030
FUEL INJ. SYSTEM PART(S), REPL. 1601 971121
IDLE SPEED CONTROLS, TEST / ADJUST 2005 940920
IDLE SPEED CONTROL SYSTEM PARTS, REPL. 2115 931215
COLD START SYSTEMS, TEST / ADJ. / REPLACEMENTS 2321 941010
OXYGEN SENSOR(S), TEST / REPLACE 5206 971121
PRE FUEL FILTER 5550 971030
MAIN FUEL FILTER 5563 971030
DIESEL FUEL HEATER THERMOSTAT 5620 920625
FUEL PUMP(S) 5701 971030
FUEL PUMP RELAY MODULE, TEST/REPL. 5792 971031
ELECTRIC FUEL PUMP CHECK VALVE 5820 910215
ELECTRIC FUEL PUMP RUBBER MOUNTS 5860 910215
FUEL ACCUMULATOR 5870 910219
DIESEL FUEL PRIMING PUMP 5880 971031
CARBURETOR 6000 D13
THROTTLE BODY 6210 920625
GASOLINE INJ. VALVES (CFI) - TEST 6500 971031
GASOLINE INJ. VALVES, R & R / REPL. 6520 971031
GASOLINE INJ. VALVE SLEEVE(S), REPL. 6570 971031
DIESEL INJ. NOZZELS, TEST / ADJ. / REPL. 6712 971031
DIESEL INJ. TIMING DEVICE 8014 971031
DIESEL INJ. SHUT OFF SYST., TEST 8222 971031
DIESEL INJ. PUMP TIMING 8228 971031
DIESEL INJ. PUMP RACK DAMPENER 8316 950816
DIESEL INJ. PUMP, R & R / REPL. 8410 971031
DIESEL INJ./ENG. SHUT OFF VALVE, REPL. 8618 971031
DIESEL INJ. PUMP VALVE HOLDERS/SEALS 8627 971031
FUEL INJECTION LINES 9230 971031
INCLUDED OPERATIONS AS REQUIRED
07- C EFF DATE: 11-01-03
+ 07-D05
+ 07-D02
+ 07-D03
+ 07-D04
+ 07-D01
+ 07-TTT
-
DIAGNOSIS
--------------------
07-0640 ENGINE TEST-(AFTER SHORT TEST), TEST PERFORM .0 E4/E6/E7/E8/E9/F0
.7 G0/H0/M0
J1/R0/S0/T0/U0
.8 N0
P0/Q0
07-0641 INDIVIDUAL COMPONENTS-ENGINE SYSTEM SPECIFY, TEST PERFORM .0 E4/E6/E7/E8/E9/F1
(ACCORDING TO DTC CODES) .0 F2
.3 G0/H0/M0/N0
J1/P0/Q0/R0/S0/T0
U0
07-0650 FUEL PRESSURE, TEST PERFORM .0 E4/E6/E7/E8/E9/F1
.0 F2
.7 S0
07-0651 AIR INTAKE SYSTEM-CHECK FOR LEAKS, TEST PERFORM .0 E4/E6/E7/E8/E9/F1
.0 F2/G1/G2/G4/P5/Q1
.0 T3
07-0652 THROTTLE VALVE, TEST PERFORM .0 E4/E6/E7/E8/E9/F1
.0 F2
.5 G0/H0/M0/N0
J1/R0/S0/T0/U0
.6 P0/Q0
07-006 EFF DATE: 11-01-03
+ 07-TTT
-
DIAGNOSTIC TEST MODE - CFI (CIS-E)
--------------------
07-1070 * DIAGNOSTIC TEST MODE - CFI (CIS-E) SYSTEM, CHECK .5 15/26/27/45/47/71
72/73/74/75/82/83
84/85/88/91/92
ENGINE CHECKS AND ADJUSTMENTS
-----------------------------
07-1100 * ENGINE CHECKS AND ADJUSTMENTS, PERFORM .6 G0
(NOT TO BE USED WITH ENGINES WITH ME) .8 A5/B1/B2/C1/C2/C3
C4/E1/E2/E5/42/43
46/62/63/64/65/81
86/87/89/95
.9 10/20/25/30/50
41/44/45/47/71/72
73/74/75/82/83/84
85/88/91/92
1.1 A1/A2/A3/A7/A8/61
67/68/93
1.3 78/79
1.5 A4/A9/94
07-007 EFF DATE: 11-01-03
+ 07-TTT
-
ENGINE CHECKS AND ADJUSTMENTS - WITH ME-SFI
-----------------------------
07-1101 * ENGINE (WITH ME-SFI) CHECKS AND ADJUSTMENTS, PERFORM .6 H0
B3/B4/B7/B8/B9/C5
C6/C7/E3/E4/E6/E7
E8/E9/F1/G3/G4/96
97/98
.7 F2
07-1127 WARM UP TEST (AFTER ENGINE TEST) .2 C1/C2/C3/C4/C5/C7
E1/E2/E4/E5/E6/E7
E8/E9/F2/G1/G2/G3
H1/H2/H3/H4/J1/M1
M2/M4/M6/M7/M8/M9
N1/N2/N3/N4/N5/P0
Q2/Q4/R1/R2/S1/S2
S3/S4/S5/S6/U0/97
98
.3 E3
07-1129 ENG.PERFORMANCE FULL LOAD TEST W/DAS(AFTER ENG.TEST),PERFORM .7 M1/M2/M4/M5/M8/U0
.8 E2/E3/E4/E6/E7/E8
E9/F2/G1/G2/G3/H1
H2/H3/H4/Q4
07-1131 COLD START TEST - WITH DAS (AFTER ENGINE TEST), PERFORM .2 C1/C2/C3/C4/C5/C7
97/98
07-008 EFF DATE: 11-01-03
+ 07-TTT
-
DTC READOUT - LH-SFI
-----------
07-1170 * DTC READOUT, FOR ONE CYL. BANK - LH-SFI, RECHECK .3 A1/A2/A3/A4/A7/A8
A9/B3/B4/B7/B8/B9
67/68/93/94/96/97
ELECTRICAL TEST PROGRAM - FUEL INJ. SYSTEM
----------------------
07-1171 * ELECTRIC TEST PROG.-FOR FUEL INJ.-PREPARE FOR TEST, PERFORM .0 S1/S2/S3/S4/S5/S6
(AFTER DTC READOUT) .2 C0/G0/H0/M0/N0
E1/E2/E3/E4/E5/E6
E7/E8/E9/F1/F2/J1
P0/Q0/R1/R2/R3/T1
T2/T3/T4/T5/98
.3 62/63/64/65/89
.4 B0
A1/A2/A3/A4/A7/A8
A9/67/68/93/94/95
96/97
07-1172 * INDIVIDUAL COMPONENTS WITH FAULT CODES-CHECK, PERFORM .0 R1/R2/R3/U0
(AFTER DIAGNOSIS) .5 M0/N0
J1/P0/Q0/S0/T1/T2
T3/T4/T5
.9 45/47
1.0 C0/G0/H0
A1/B1/B2/E2/E4/E6
E7/E8/E9/62/63/64
65/82/83/85/88/89
91/92/95
1.1 A2/A3/A7/A8/B3/B7
B8/E3/67/68/93/96
98
1.2 A4/A9/B4/B9/94/97
07-009 EFF DATE: 11-01-03
+ 07-TTT
-
ENG. PERFORMANCE & EXHAUST EMISSIONS, TEST ON DYNO
------------------------------------
07-1200 * ENGINE PERFORMANCE & EXHAUST EMISSIONS, CHECK ON DYNO .4 10/25/40
.5 N0/20/30
51/52/53/54/55/56
61/71/72/73/74/75
82/83/84/85/88/91
92
.6 B1/B2/C1/C2/C3/C4
C5/C7/T1/T2/T3/T4
T5/62/63/64/65/89
95
.8 A1/A2/A3/A5/A7/A8
B3/B7/B8/57/67/68
78/79/93/96/98
.9 A4/A9/B4/B9/81/86
87/94/97
07-1203 * ENGINE PERFORMANCE & EXHAUST EMISSIONS, CHECK ON DYNO .3 C0/G0/N0/10/20/25
(DURING ENGINE TEST) 30/40/50/70/80
B1/B2/T1/T2/T3/T4
T5/61/62/63/64/65
91/92/95
.5 A1/A2/A3/A5/A7/A8
B3/B7/B8/67/68/93
96/98
.7 A4/A9/B4/B9/94/97
07-010 EFF DATE: 11-01-03
+ 07-TTT
-
FUEL MILEAGE (VIA ROAD TEST)
------------
07-1333 FUEL MILEAGE, DETERMINE VIA ROAD TEST .0 01
INDIVIDUAL TEST(S) - FUEL INJ. SYSTEM
------------------
07-1402 * FUEL PRESS. & INTERNAL LEAKDOWN-FUEL INJ. SYST.-TEST,PERFORM .0 R1/R2/R3/U0
.2 B0/C0/G0/H0/M0/N0
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/J1/P0
Q0/S1/S2/S3/S4/S5
S6/T1/T2/T4/T5/62
63/64/65/67/68/89
93/94/95/96/97/98
.3 T3
.5 26/27/41/45/47/71
72/73/74/75/82/83
84/85/88/91/92
.6 10
22/23/51/52/53/54
55
.7 44
07-1404 * MASS AIR FLOW SENSOR (ONE) - FUEL INJ. SYST., TEST .2 B0/C0
A1/A2/A3/A4/A7/A8
A9/P1/P2/P3/P4/P5
P6/P7/P8/P9/Q1/Q2
Q3/Q4/T1/T2/T3/T4
T5/62/63/64/65/67
68/89/93/94/95/96
97/98
07-011 EFF DATE: 11-01-03
+ 07-TTT
-
07-1405 MASS AIRFLOW SENSOR TEST W/DAS (AFTER ENG. TEST), PERFORM .3 M0
07-1406 * PURGE VALVE OPERATION - FUEL INJ. SYST., TEST .0 U0
.3 B0/C0/G0/H0/M0/N0
90
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/J1/T1
T2/T3/T4/T5/62/63
64/65/67/68/89
07-1407 RESONANCE INT. MANIFOLD SWITCHOVER VALVE - FUEL INJ., TEST .0 R1/R2/T3
.2 M0/N0
B1/B2/C2/C3/C5/E2
E4/E6/E7/E8/E9/H1
H3/J1/62/63/64/65
89/95/98
07-1409 SWITCH OVER VALVE - RESONANCE PIPE INJ. SYSTEM W/DAS, TEST .5 J1/M1/M2/M3/M6/M7
(AFTER ENGINE TEST) N1/U0
.6 E2/E3/E4/E6/E7/E8
E9/F2/G3/H1/H2/H3
H4/P0/Q2/Q4
07-1410 RESISTANCE TRIMMING PLUG (ONE) - FUEL INJ. SYST., TEST .1 G0/90
A1/A2/A3/A4/A7/A8
A9/B1/B2/C1/C2/C3
C4/C7/E2/E3/62/63
64/65/67/68/89
07-012 EFF DATE: 11-01-03
+ 07-TTT
-
07-1412 * ENG. COOLANT TEMP. SENSOR (ONE) - FUEL INJ. SYST., TEST .2 B0/C0/E0/G0/H0/M0
N0/10/20/25/30/40
50/60/70/80/90
A1/A2/A3/A4/A7/A8
A9/F1/F2/J1/T1/T2
T3/T4/T5
07-1414 * INTAKE AIR TEMPERATURE SENSOR (ONE) - FUEL INJ. SYST., TEST .2 B0/C0/G0/H0/M0/N0
25/90
A1/A2/A3/A4/A7/A8
A9/E1/E2/E3/E4/E5
E6/E7/E8/E9/F1/F2
J1/T1/T2/T4/T5/44
45/62/63/64/65/67
68/74/75/82/83/85
88/89
07-1418 * IDLE SPEED SIGNAL - FUEL INJ. SYST., TEST .2 B0/C0/G0/M0/N0
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/T1/T2
T4/T5/62/63/64/65
67/68/89/93/94/95
96/97/98
07-1419 IDLE POSITION TEST - WITH DAS (AFTER ENGINE TEST), PERFORM .1 M1/M2/M3/M6/M7/T3
07-1420 * TRANSM. KICKDOWN VALVE SIGNAL - FUEL INJ. SYST., TEST .2 B0/C0/G0/M0/90
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/S1/S2
S3/S4/S5/S6/62/63
64/65/67/68/89
07-013 EFF DATE: 11-01-03
+ 07-TTT
-
07-1422 * VOLTAGE TO FUEL INJ. CONTROL MODULE, TEST .2 C0
62/63/64/65/89
.3 B0/25/90
A1/A2/A3/A4/A7/A8
A9/15/41/44/45/67
68/71/72/73/74/75
.6 82/83/84/85/88
07-1424 * ENGINE RPM SIGNAL - FUEL INJ. SYST., TEST .0 U0
.2 B0/C0/G0/H0/M0/N0
25/90
A1/A2/A3/A4/A7/A8
A9/E1/E2/E3/E4/E5
E6/E7/E8/E9/F1/F2
J1/T1/T2/T4/T5/15
41/44/45/62/63/64
65/67/68/71/72/73
74/75/82/83/84/85
88/89
07-1426 * FUEL INJECTORS HYDRAULIC TEST PROGRAM, PERFORM .0 N0
.0 E4/R1/R2/S1/S2/S4
.0 S5/S6
.2 M0
J1
.7 C1/C4/C5/C7/G1/G2
1.0 A1
1.1 A2/A3/A7/A8/B3/B7
B8/E3/P1/P2/P3/P4
P5/P6/P7/P8/P9/Q1
Q2/Q3/Q4/67/68/93
96
1.3 H0
B1/B2/C2/C3/E2/E6
E7/E8/E9/F1/F2/G3
G4/T1/T2/T4/T5/62
63/64/65/89/95/98
1.6 A4/A9/B4/B9/94/97
07-014 EFF DATE: 11-01-03
+ 07-TTT
-
07-1428 * FUEL INJECTORS ELECTRIC TEST PROGRAM, PERFORM .2 B0/C0
A1/A2/A3/A4/A7/A8
A9/62/63/64/65/67
68/89/93/94/95/96
97/98
07-1429 FUEL INJECTORS (ELECTRIC) TEST, PERFORM .0 R3
.8 P5/Q1/Q3
1.0 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/U1/U4
1.2 H1/H3
1.3 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5/R1
R2/U2/U3
1.5 H2/H4/H5/H6
1.7 M4/M8/N2/N4
07-1430 FUEL INJECTORS INJECTION TIME, TEST .2 B0/C0/H0/M0
A1/A2/A3/A4/A7/A8
A9/G3/G4/J1/62/63
64/65/67/68/89
07-1431 CAMSHAFT HALL EFFECT SENS. SIGNAL-FUEL INJ.SYS.-TEST,PERFORM .0 C6/T3
.2 B3/B4/B7/B8/B9/C5
T1/T2/T4/T5/96/97
98
07-015 EFF DATE: 11-01-03
+ 07-TTT
-
07-1432 * CAN DATABUS - FUEL INJ. SYST.-TEST, PERFORM .0 R1/R2/R3/S1/S2/S3
.0 S4/S5/S6/U0
.2 B0/C0/G0/H0/M0/N0
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/J1/P1
P2/P3/P4/P6/P7/P8
P9/Q2/Q4/T1/T2/T4
T5/62/63/64/65/67
68/89/93/94/95/96
97/98
07-1434 * CAMSHAFT POSITION SENSOR SIGNAL-FUEL INJ.SYS.-TEST, PERFORM .0 S1/S2/S3/S4/S5/S6
.1 C1/C2/C3/C4/C7/62
63/64/65/67/68/85
89/91/92/93/94/95
.2 A1/A2/A3/A4/A7/A8
A9/B1/B2
07-1435 CAMSHAFT TIMING ADJ. SOLENOID - FUEL INJ. SYST., TEST .0 T1/T2
.2 B0/G0/M0/90
A1/A2/A3/A4/A7/A8
A9/C1/C2/C3/C4/C5
C6/C7/E2/E3/F2/J1
62/63/64/65/67/68
85/89
07-1436 * EGR SYSTEM - (ENG. WITH SFI), TEST .0 T3/U0
.2 H0/M0/N0
J1
.3 C0/G0
A1/A2/A3/A4/A7/A8
A9/B1/B2/E2/E3/E4
E6/E7/E8/E9/F1/F2
62/63/64/65/67/68
89/93/94/95/98
07-016 EFF DATE: 11-01-03
+ 07-TTT
-
07-1437 * SEC. AIR INJECTION SYST. - (ENG. WITH SFI), TEST .2 B0/C0
A1/A2/A3/A4/A7/A8
A9/T1/T2/T3/T4/T5
62/63/64/65/67/68
89/93/94/95/96/97
98
07-1438 SEC. AIR INJ. PUMP CLUTCH OPERATION, TEST .2 B1/B2/C1/C2/C3/C4
C7/E2/62/63/64/65
89/95/98
07-1439 CLOSED THROTTLE RECOGNITION SIGNAL - FUEL INJ. SYST., TEST .0 S3/S4/S5/S6
.3 G0
B1/B2/C1/C2/C3/C4
C7/E2/E3/E4/E6/E7
E8/E9/F1/F2/P0/Q0
62/63/64/65/89/95
98
07-1440 STARTER CRANKING SIGNAL - FUEL INJ. SYST., TEST .2 B1/B2/C1/C2/C3/C4
C7/T1/T2/T3/T4/T5
62/63/64/65/89/95
98
07-1441 FUEL SAFETY SHUT-OFF - FUEL INJ. SYST., TEST .2 G0
B1/B2/C1/C2/C3/C4
C7/E2/E4/E6/E7/E8
E9/T1/T2/T3/T4/T5
62/63/64/65/89/95
98
07-017 EFF DATE: 11-01-03
+ 07-TTT
-
07-1442 * VEHICLE SPEED SIGNAL - FUEL INJ. SYST., TEST .2 26/27/41/44/45/47
82/83/84/85/88/98
.3 G0/M0/N0
E1/E2/E3/E4/E5/E6
E7/E8/E9/F1/F2/J1
T1/T2/T3/T4/T5
07-1445 * ORIFICE/RESTRICTER IN FUEL INJ. DISTRIBUTOR, CHECK FUEL FLOW .3 26/27/41/44/45/47
74/75/82/83/84/85
88
07-1447 * STARTING VALVE - FUEL INJ. SYST., TEST .3 10/25
22/23/41/44/45/47
51/52/53/54/55/71
72/73/74/75/82/83
84/85/88/91/92
07-1448 * STARTING VALVE CONTROL SYSTEM - FUEL INJ. SYST., TEST .2 15/71/72/73/74/75
.3 26/27/41/44/45/47
82/83/84/85/88/91
92
07-1450 * FUEL QUANTITY/COMPARISON MEASUREMENT, TEST .2 G0/M0/N0
(WITH IDLE SPEED ADJUSTMENT) E2/E3/E4/E6/E7/E8
E9/F1/J1
.4 11/12/51/52/53/54
55
.7 26/27/41/44/45/47
74/75/82/83/85/88
.8 15/71/72/73/91
.9 13/14/22/23/92
07-018 EFF DATE: 11-01-03
+ 07-TTT
-
07-1452 * AIR FLOW SENSOR PLATE POSITION, FUEL INJ. SYST., CHECK .2 22/23/26/27/41/44
45/47/51/52/53/54
55/71/72/73/74/75
82/83/84/85/88/91
92
07-1454 DECELERATION SHUT-OFF - FUEL INJ. SYST., TEST .3 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88
07-1455 FULL LOAD ENRICHMENT - FUEL INJ. SYST., TEST .3 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/88
07-1457 THROTTLE BODY SWITCH - FUEL INJ. SYST., TEST .2 10/25
41/44/45/47/51/52
53/54/55/71/72/73
74/75/82/83/84/85
88/91/92
07-1460 OVERVOLTAGE PROTECTION RELAY MODULE - FUEL INJ. SYST., TEST .3 26/27/41/44/45/47
71/72/73/74/75/91
92
.4 15
.6 82/83/84/85/88
07-1461 * ELECTRONIC IDLE SPEED CONTROL - VEH. WITH EDS, TEST .3 A5/46/57/61/78/79
81/86/87
07-1463 TEMP. SENSOR FOR ACC. & RESTART ENRICHMENT - FUEL INJ., TEST .2 94/97
07-019 EFF DATE: 11-01-03
+ 07-TTT
-
07-1464 * ACCELERATION ENRICHEMENT - FUEL INJ. SYST., TEST .3 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88
07-1466 AIR FLOW/POSITION INDICATOR SENSOR - FUEL INJ. SYST., TEST .3 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88/91
92
07-1467 BAROMETRIC PRESSURE SENSOR - FUEL INJ. SYST., TEST .3 26/27/41/44/45/47
71/72/73/74/75/82
83/84/88
.5 15
07-1468 * ELECTRO HYDRAULIC ACTUATOR - FUEL INJ. SYST., TEST .3 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88/91
92
07-1480 FUEL RACK POSITION SENSOR - DIESEL INJ. SYSTEM, TEST .2 E5/61
07-1481 ELECTRO HYDR. ACTUATOR - DIESEL FUEL SHUT-OFF, TEST .3 E1/E5
07-1484 * VACUUM CONTROL VALVE (ON DIESEL INJ. PUMP), TEST .2 E1/E5
.5 A5/57/78/79/81/86
87
.9 61
07-1486 EGR SWITCH-OVER VALVE - DIESEL ENG., TEST .2 E1/E5
07-020 EFF DATE: 11-01-03
+ 07-TTT
-
07-1488 THROTTLE VALVE ACTUATOR (AFTER TEST), REPLACE .0 N1/N2/N3/N4/N5/U0
.6 S6
.7 R2/S1/S2/S3/S4/S5
07-1491 INT. MANIFOLD PRESSURE SENSOR (B28)-TEST, PERFORM .0 T1/T2/T3
07-1493 DIESEL ENG. VACUUM SHUT-OFF SYSTEM, CHECK FOR LEAK(S) .2 A5/42/43/46/57/78
79/81/86/87
.3 61
07-1494 VACUUM PUMP (MECHANICALLY DRIVEN), CHECK VACUUM SUPPLY .2 A5/E1/E5/42/43/46
57/61/78/79/81/86
87
07-1499 * EFI SYSTEM, TEST WITH VOLT AND OHMMETER 1.4 13/14
07-1557 MAP SENSOR TEST - WITH DAS (AFTER ENGINE TEST), PERFORM .5 M0
Q1
.6 H0
G1/G2/G3/P0/Q2/Q4
07-1560 COOLANT TEMP. SENSOR TEST - W/DAS (AFTER ENG.TEST),PERFORM .2 M0
H1/H2/H3/H4
.6 G1/G2/G3
07-1561 INTAKE AIR TEMP. SENSOR TEST-W/DAS (AFTER ENG. TEST),PERFORM .3 G1/G2/G3/H1/H2/H3
H4
07-021 EFF DATE: 11-01-03
+ 07-TTT
-
FUEL INJ. SYSTEM PART(S), REPL.
------------------------
07-1601 DIAPHRAGM PRESS. REGULATOR - FUEL INJ. SYST, R & R / REPL. .0 N0
.0 P0/Q0/S1/S2/S3/S4
.0 S5/S6
.2 82/83/84/85/88
.3 B0/C0/G0/H0/25/90
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/15/41
45/47/62/63/64/65
67/68/71/72/73/74
75/89
.4 M1/M2/M3/M5/M6/M7
M8/M9
.5 44
07-1602 * DIAPHRAM PRESSURE DAMPER, R & R/ REPL. IF REQ. .0 S1/S2/S3/S4/S5/S6
.6 Q0
.8 G1/G2/G3/G4
1.3 P7
07-022 EFF DATE: 11-01-03
+ 07-TTT
-
07-1604 * FUEL INJ. DISTRIBUTOR RAIL, R & R / REPL. IF REQ. .0 N2/N4/N5/S1/S2/S3
.0 S4/S5/S6
.8 G2
.9 C1/C4/C5/C7/G1
1.0 A1/P5/Q3/U1/U4
1.1 Q1
1.2 R1
1.3 C6/E2/E4/E6/E7/E8
E9/F1/F2/G3/G4/H1
H2/H3/H4/H5/P1/P2
P3/P4/P6/P8/P9/Q2
Q4/T1/T4/U2/U3/98
1.4 B1/B2/C2/C3/62/63
64/65/89
1.5 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/T2/T3
T5
1.6 M4
1.8 A4/A9/67/68
2.0 A2/A3/A7/A8/B3/B7
B8/E3/R2/93/94/95
96
2.5 B4/B9/97
4.0 R3
4.7 M8
07-023 EFF DATE: 11-01-03
+ 07-TTT
-
07-1606 MASS AIR FLOW SENSOR, SINGLE - FUEL INJ. SYST.,R & R / REPL. .0 N4
.1 A1
.3 C0/H0/M0
A2/A3/A7/A8/B1/B2
B3/B7/B8/E2/E3/E4
E6/E7/E8/E9/F1/F2
G1/G2/G3/G4/J1/N1
N3/N5/62/63/64/65
67/68/89/93/95/96
98
.6 N2/R1/R2/U1/U2/U3
U4
.7 Q1/Q3/S1/S2/S3/S4
S5/S6/T1/T2/T3/T4
T5
.8 P1/P2/P3/P4/P5/P6
P7/P8/P9/Q2/Q4
07-1607 MASS AIR FLOW SENSOR, LEFT - FUEL INJ. SYST., R & R / REPL. .3 A4/A9/B4/B9/94/97
07-1608 MASS AIR FLOW SENSOR, RIGHT - FUEL INJ. SYST., R & R / REPL. .3 A4/A9/B4/B9/94/97
07-1610 CO - POTENTIOMETER, R & R, REPL. IF REQUIRED .0 E1/E4/E5
07-1614 RESISTANCE TRIMMING PLUG, SINGLE - FUEL INJ., R & R / REPL. .0 G0
.1 A1/A2/A3/A5/A7/A8
B1/B2/B3/B7/B8/C1
C2/C3/C4/C7/E2/E3
43/46/62/63/64/65
67/68/78/79/81/86
87/89/93/95/96
07-1615 RESISTANCE TRIMMING PLUG, LEFT - FUEL INJ., R & R / REPL. .1 A4/A9/94
07-024 EFF DATE: 11-01-03
+ 07-TTT
-
07-1616 RESISTANCE TRIMMING PLUG, RIGHT - FUEL INJ., R & R / REPL. .1 A4/A9/94
07-1620 COOLANT TEMP. SENSOR, SINGLE - FUEL INJ. SYST.,R & R / REPL. .0 S3/S4/S5/S6/T3
.3 C0/E0/G0/H0/M0/N0
10/20/25/30/40/50
60/70/80
A1/A2/A3/A5/A7/A8
B1/B2/B3/B7/B8/F1
P3/P4/P5/Q4/91/92
93/95/96/98
.7 P1/P2/P6/P7/P8/P9
Q1/Q2
.8 R3/T1/T2/T4/T5
1.0 R2
07-1621 COOLANT TEMP. SENSOR, LEFT - FUEL INJ. SYST., R & R / REPL. .3 A4/A9/94/97
.4 B4/B9
07-1622 COOLANT TEMP. SENSOR, RIGHT - FUEL INJ. SYST., R & R / REPL. .3 A4/A9/94/97
.4 B4/B9
07-025 EFF DATE: 11-01-03
+ 07-TTT
-
07-1623 INT. AIR TEMP. SENSOR, SINGLE - FUEL INJ. SYST., R & R/REPL. .0 S1/S2/S3/S4/S5/S6
.1 25
A1/A2/A3/A7/A8/B1
B2/B3/B7/B8/44/45
62/63/64/65/67/68
71/72/73/74/75/82
83/85/88/89/91/92
93/95/96
.2 C0/G0/H0/N0
E1/E2/E3/E4/E5/E6
E7/E8/E9/F1/F2/J1
M1/M2/M3/M4/M5/M6
M7/M9/P1/P2/P4/P5
P6/P7/P8/P9/Q1/Q2
Q3/Q4/98
.5 M8/R2/R3
07-1624 INT. AIR TEMP. SENSOR, LEFT - FUEL INJ. SYST., R & R / REPL. .1 A4/A9/B4/B9/94/97
07-1625 INT. AIR TEMP. SENSOR, RIGHT - FUEL INJ. SYST.,R & R / REPL. .1 A4/A9/B4/B9/94/97
07-026 EFF DATE: 11-01-03
+ 07-TTT
-
07-1628 * FUEL INJ. CONTROL MODULE - ALL FUEL INJ. SYSTEMS, REPL. .0 S3/T3/U2/U3
(AFTER TEST) .1 25/90
41/44/45/46/47/57
67/68/78/79/81/82
83/84/85/86/87/88
.2 61
.3 A0/B0/C0/G0/H0/M0
N0
E1/E2/E3/E4/E5/E6
E7/E8/E9/F1/F2/J1
P1/P2/P3/P4/P5/P6
P7/P8/P9/Q1/Q2/Q3
Q4/S1/S2/S4/S5/S6
U1/U4/13/14/15/62
63/64/65/71/72/73
74/75/89
.5 T1/T2/T4/T5
.6 R1/R2
07-1630 ELECTROM. ACTUATOR - DIESEL IDLE SPEED CONTROL, R & R/REPL. .0 61
.6 A5/42/43/46/57/78
79/81/86/87
1.0 E1
07-1635 BAROMETRIC PRESS. SENSOR - DIESEL INJ. SYSTEM, REPL. .0 J1/M8/P1/P2/P4/P5
.0 P6/P7/P8/P9/Q2
.3 42/43/46/57/78/79
81/86/87
.5 E1/E5
.7 A5
07-1636 FUEL PRESSURE DAMPENER - FUEL INJ., R & R / REPL. IF REQ. .4 11/12/13/14/51/52
(AFTER TEST) 53/54/55
.6 22/23
07-027 EFF DATE: 11-01-03
+ 07-TTT
-
07-1639 THERMO VALVE - FUEL INJ. SYST., REPL. .2 11/12/13/14/51/52
53/54/55
07-1642 THROTTLE VALVE ACTUATOR, R & R/ REPLACE IF NECESSARY 1.4 M8/R3
07-1653 * SYSTEM PRESS. REGULATOR & VALVE - FUEL INJ., REPAIR / REPL. .4 11/12/13/14/51/52
(AFTER PRESSURE TEST) 53/54/55
07-1654 FUEL PRESSURE REGULATOR, R & R/ REPL. IF NEC. 1.8 R2
07-1656 FUEL INJ. DISTRIBUTOR FILTER SCREEN, R & R / REPL. .1 10/25
41/44/45/47/51/52
53/54/55/82/83/84
85/88/91/92
07-1659 WARM-UP REGULATOR FILTER/SCREEN - FUEL INJ.SYST., R & R/REPL .1 11/12/13/14/51/52
53/54/55
07-1660 FUEL DISTRIBUTOR CONTROL PLUNGER SEAL, R & R / REPL. IF REQ. .8 25
91/92
.9 41/44/45/47/82/83
84/85/88
07-1662 * AUXILIARY AIR VALVE - FUEL INJ. SYST., R & R / REPL. IF REQ. .4 11/12/13/14
(AFTER TEST) 1.1 22/23
07-028 EFF DATE: 11-01-03
+ 07-TTT
-
07-1665 * FUEL DISTR. AIR FLOW SENSOR PLATE, R & R / REPL. IF REQ. .3 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88/91
92
.4 11/12/13/14/22/23
51/52/53/54/55
07-1667 WARM-UP REGULATOR - FUEL INJ. SYST., R & R / REPL. IF REQ. .3 11/12/13/14/51/52
(AFTER TEST) 53/54/55
.5 22/23
07-1668 * MIXTURE CONTROL UNIT - FUEL INJ. SYST., R & R / REPL.IF REQ. 1.2 74/75
1.3 22/23/26/27/41/45
47/82/83/84/85/88
91
1.6 15/71/72/73/92
1.7 11/12/13/14/44/51
52/53/54/55
07-1670 STARTER RING GEAR SPEED SENSOR - DIESEL INJ. SYST., REPL. .0 E5
.6 A5/E1/42/43/46/61
78/79/81/86/87
07-1672 INT. MANIFOLD PRESSURE SENSOR (B28), REPL. .0 S1/S2/S3
.2 E1/E5
.3 H0
C5/E4/E6/E7/E8/E9
F1/F2/P0/Q0/T1/T2
T3/T4/T5
.6 M8/R3
07-029 EFF DATE: 11-01-03
+ 07-TTT
-
07-1674 * FUEL INJECTION DISTRIBUTOR, R & R / REPL. IF REQ. 1.0 11/12/13/14/22/23
51/52/53/54/55/74
75
1.1 26/27/41/44/45/47
82/83/84/85/88/91
92
1.2 15/71/72/73
07-1677 FUEL INJECTION DISTRIBUTOR, R & R / REPL. IF REQ. .2 10/25
(MIXTURE CONTROL UNIT REMOVED) 41/44/45/47/51/52
53/54/55/71/72/73
74/75/82/83/84/85
88/91/92
07-1683 * FUEL ACCUMULATOR - FUEL INJ. SYST., R & R / REPL. IF REQ. .3 41/44/45/47
.4 10
26/27/71/72/73/74
75/82/83/84/85/88
91/92
.5 52/53/54/55
07-1686 * VOLUME AIR FLOW SENSOR - FUEL INJ. SYST., R & R / REPL. .2 11/12/13/14/23/51
(MIXTURE CONTROL UNIT REMOVED) 52/53/54/55
.3 15/26/27/41/45/47
71/72/73/74/75/82
83/84/85/88/91/92
.6 44
07-1687 * VOLUME AIR FLOW SENSOR - DIESEL INJ. SYST., REPL. .3 A5/46/57/78/79/81
86/87
.4 E5
.8 E1
07-030 EFF DATE: 11-01-03
+ 07-TTT
-
07-1688 OVERVOLTAGE PROTECT. RELAY MODULE - FUEL INJ., R & R / REPL. .0 E5
.1 25/40/70
15/57/61/81/82/83
84/85/86/87/88/91
92
.4 E1
07-1689 * THROTTLE BODY SWITCH - FUEL INJ., R & R / REPL. IF REQ. .9 74/75/91
1.0 26/27/45/82/83/84
85/88
1.4 41/47
1.7 15/71/72/73/92
1.8 11/12/13/14/52/53
54/55
2.3 44
07-1690 DECEL. SHUT-OFF MICROSWITCH - FUEL INJ. SYST., R & R / REPL. .2 15/22/23/26/27/41
44/45/47/74/75/82
83/84/85/88/91
07-1691 ELECTRO.-HYDR. ACTUATOR - DIESEL INJ. SHUT OFF, R & R/REPL. .5 E1
07-1692 ELECTRO.-HYDR. ACTUATOR - FUEL INJ., R & R / REPL. IF REQ. .2 15/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88/91
92
07-1693 HALL-EFFECT SPEED SENSOR - FUEL INJ., R & R / REPL.IF REQ. .6 26/27/45/82/83/84
88
.8 47
07-031 EFF DATE: 11-01-03
+ 07-TTT
-
07-1695 BAROMETRIC PRESS. SENSOR - FUEL INJ., R & R / REPL.IF REQ. .3 26/27/41/44/45/47
71/72/73/74/75/82
83/84/88
.5 15
07-1699 PRESSURE CONTROL VALVE, R & R/ REPLACE IF REQ. .0 S1/S2/S3
.6 P1/P2/P3/P5/P6/P7
P8/P9/Q1/Q2/Q3/Q4
IDLE SPEED CONTROLS, TEST / ADJUST
-------------------
07-2005 * ELECTRONIC IDLE SPEED CONTROL - (GAS & DIESEL ENG.), TEST .3 84/85
.4 26/27/41/44/45/47
82/83/88/91/92
.5 11/12/15
.6 70
51/52/53/54/55/57
.7 A5/61/86
.8 42/43/46
07-2009 * PNEUMATIC IDLE SPEED CONTROL, TEST .3 42
07-2023 ENGINE WARM-UP PHASE, TEST .0 S3/T3
.3 A0/B0/C0/E0/G0/H0
90
S1/S2/S4/S5/S6/62
63/64/65/67/68/89
.4 F2/J1/M1/M2/M3/M4
M5/M6/M7/M8/M9/N1
N2/N3/N4/N5/P0/Q0
R1/R2/R3/T1/T2/T4
T5
07-032 EFF DATE: 11-01-03
+ 07-TTT
-
07-2053 * IDLE SPEED/LAMBDA - (GAS & DIESEL ENG.), CHECK / ADJ. .2 M0/N0
J1
.3 A5/E1/E5/46/57/61
78/79/86
.4 26/27/41/44/45/47
82/83/84/85/88
.7 11/12/15/51/52/53
54/55/71/72/73/74
75/91/92
IDLE SPEED CONTROL SYSTEM PARTS, REPL.
-------------------------------
07-2115 IDLE SPEED CONTROL MODULE, REPL. .1 51/52/53/54/55/71
(AFTER TEST) 72/73
07-2118 IDLE SPEED AIR CONTROL VALVE, R & R / REPL. IF REQ. .3 10/25
(AFTER TEST) 41/45/47/51/52/53
54/55/71/72/73/74
75/82/83/84/85/88
91/92
.7 44
07-2124 ENG. COOLANT TEMP. SWITCH - ELECTRONIC IDLE SPEED, REPL. .3 10
(AFTER TEST) 51/52/53/54/55
07-2130 THROTTLE BODY SWITCH - ELECTRONIC IDLE SPEED SYST., REPL. .2 11/12/13/14/51/52
(THROTTLE BODY REMOVED) 53/54/55
07-033 EFF DATE: 11-01-03
+ 07-TTT
-
COLD START SYSTEMS, TEST / ADJ. / REPLACEMENTS
------------------
07-2321 COLD START, CHECK .0 S3/T3
.2 B0/C0/E0/G0/H0/M0
90
A1/A2/A3/A4/A5/A7
A8/A9/F1/J1/P2/P3
P4/P5
.3 S1/S2/S4/S5/S6
.4 N0
F2/P1/P6/P7/P8/P9
Q2/Q4/R1/R2/R3/T1
T2/T4/T5
07-2353 * COLD STARTING SYSTEM, TEST / ADJUST .8 21/26/27/41/44/45
47/71/72/73/74/75
82/83/84/85/88/91
92
1.0 10
22/23/51/52/53/54
55
07-2359 * COLD STARTING SYST., TEST / ADJ. (WITH FUEL PRESS. TEST) .3 15/26/27/71/72/73
74/75/82/83/84/85
88/91/92
.4 41/44/45/47
.7 11/12/13/14/51/52
53/54/55
07-2433 COLD START RELAY MODULE, REPL. .2 22/23/51/52/53/54
55
.3 11/12/13/14
07-034 EFF DATE: 11-01-03
+ 07-TTT
-
07-2436 THERMO TIME SWITCH - COLD START SYSTEM, R & R / REPL. .2 22/23/41
.3 11/12/13/14/51/52
53/54/55
07-5205 O2 SENSOR BEFORE AND AFTER CATALYST TEST-W/DAS, PERFORM .0 H5
(AFTER ENGINE TEST) .4 G1/G2/P5/Q1/Q3
.5 R0/U0
.6 E2/E3/E4/E6/E7/E8
F2/G3/H1/H2/H3/H4
J1/M1/M2/M3/M5/M6
M7/M9/P1/P2/P3/P4
P6/P7/P8/P9/Q2/Q4
1.1 M4/M8
OXYGEN SENSOR(S), TEST / REPLACE
----------------
07-5206 OXYGEN SENSOR(S) WITH WIRING-TEST, PERFORM .0 R1/R2/R3/S0
.3 B0/C0/G0/H0/M0/N0
10/20/25/90
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/J1/P1
P2/P3/P4/P5/P6/P7
P8/P9/Q1/Q2/Q3/Q4
T1/T2/T3/T4/T5/41
44/45/47/51/52/53
54/55/62/63/64/65
67/68/71/72/73/74
75/82/83/84/85/88
89
07-5207 O2 SENSOR - FRONT OF CATALYTIC CONVERTER, REPLACE .5 P5/Q1/Q3
07-035 EFF DATE: 11-01-03
+ 07-TTT
-
07-5210 O2 SENSOR - LEFT BEFORE CATALYST, REPLACE .3 U1/U2/U3/U4
(AFTER TEST) .4 R1/R3/T1/T2/T4/T5
.7 R2/T3
07-5211 O2 SENSOR - LEFT AFTER CATALYST, REPLACE .3 T3/U1/U2/U3/U4
(AFTER TEST) .4 M8/R1/R2/T1/T2/T4
T5
.9 R3
07-5212 O2 SENSOR - RIGHT BEFORE CATALYST, REPLACE .3 U1/U2/U3/U4
(AFTER TEST) .4 R1/R3/T1/T2/T4/T5
.6 M8
.7 R2/T3
07-5213 O2 SENSOR - RIGHT AFTER CATALYST, REPLACE .3 T3/U1/U2/U3/U4
(AFTER TEST) .4 M8/R1/R2/T1/T2/T4
T5
.9 R3
07-036 EFF DATE: 11-01-03
+ 07-TTT
-
07-5303 * OXYGEN SENSOR, ONE - BEFORE OR AFTER CATALYST, REPL. .0 C5/C6/N2/S1/S2/S3
(AFTER TEST) .0 S4/S5/S6
.3 M0/10/25
A1/A2/A3/A7/A8/B1
B2/E2/E3/E4/E6/E7
E8/E9/F1/F2/G3/G4
J1/N1/N3/P1/P2/P3
P4/P5/P6/P7/P8/P9
Q1/Q2/Q3/Q4/22/23
41/44/45/47/51/52
53/54/55/67/68/71
72/73/74/75/82/83
84/85/88/98
.4 C7/G1/G2/62/63/64
65/89
.5 C1/C2/C3/H1/H2/H3
H4/H5/H6
.6 C4
.7 91/92/93/95
07-5304 OXYGEN SENSOR(S) - ENGINE LEFT, REPL. .3 A4/A9/B4/B9/C5/E4
(AFTER TEST) E6/E7/E8/E9/H1
.5 B3/B7/B8/E3/94/96
97
07-5305 OXYGEN SENSOR(S) - ENGINE RIGHT, REPL. .3 A4/A9/B4/B9/C5/E4
(AFTER TEST) E6/E7/E8/E9/H1
.5 B3/B7/B8/E3/94/96
97
07-037 EFF DATE: 11-01-03
+ 07-TTT
-
PRE FUEL FILTER
---------------
07-5550 * FUEL PRE-FILTER, REPL. .2 30
46/56/61
.3 A5/E1/E5/42/43/57
78/79/81/86/87
MAIN FUEL FILTER
----------------
07-5563 * MAIN FUEL FILTER - (GAS. ENGINES), REPL. .0 S1/S2/S3/T1/T2/T3
.3 E1/E5
.4 C0/10/25
E2/E3/G1/G2/41/44
45/47/62/63/64/65
67/68/82/83/84/85
88/89
.6 H0/M0/N0/90
A1/A2/A3/A4/A7/A8
A9/B1/B2/B3/B4/B7
B8/B9/E4/E6/E7/E8
E9/F1/F2/G3/G4/J1
22/23/51/52/53/54
55/74/75
.8 P1/P2/P3/P4/P5/P6
P7/P8/P9/Q1/Q2/Q3
Q4/R0/71/72/73
07-5564 * MAIN FUEL FILTER - (DIESEL ENGINES), REPL. .2 42/43/46/61/81/86
(AFTER TEST) 87
.3 30
56/57/78/79
07-038 EFF DATE: 11-01-03
+ 07-TTT
-
DIESEL FUEL HEATER THERMOSTATT
-----------------------------
07-5620 * DIESEL FUEL HEATER THERMOSTAT, R & R / REPL. .7 42/43/46/57/78/79
81/86/87
2.0 E1/E5
2.1 A5
2.4 61
07-5621 FUEL HEATER THERMOSTAT - (INT. MANIFOLD OFF), R & R / REPL. .3 E1
.5 E5
FUEL PUMP(S)
------------
07-5701 * FUEL PUMP DELIVERY, TEST .3 00
07-5702 * FUEL PUMP PRESSURE-CHECK, PERFORM .0 R1/R2/R3
.3 A5/E1/E5/42/43/46
57/61/78/79/81/86
87
.4 C0/G0/H0/M0/N0/25
90
E2/E3/E4/E6/E7/E8
E9/F1/F2/P0/Q0/S1
S2/S3/S4/S5/S6/T1
T2/T3/T4/T5/15/44
45/62/63/64/65/67
68/71/72/73/74/75
82/83/84/85/88/89
.6 B0
A1/A2/A3/A4/A7/A8
A9
07-039 EFF DATE: 11-01-03
+ 07-TTT
-
07-5710 * FUEL PUMP, R & R .0 S1/S2/S3/S4/S5/T1
.0 T2/T3
.2 46
.3 A5/E1/E5/42/43/57
61/78/79/81/86/87
.4 30
56
.6 B0
A1/A2/A3/A4/A7/A8
A9/E3/91/92/93/94
95/96/97
.7 C0/M0/N0/10/20/25
E2/E4/E6/E7/E8/E9
F1/F2/J1/41/44/45
47/51/52/53/54/55
62/63/64/65/67/68
71/72/73/74/75/82
83/84/85/88/89/98
.9 H0
R1/R2/R3
1.3 P0/Q0
07-5714 * SECOND FUEL PUMP, R & R .6 25
C1/C2/C3/C4/E2/E3
E4/E6/E7/E8/E9/F1
F2/15/44/45/62/63
64/65/67/68/71/72
73/74/75/82/83/84
85/88/89/91/92/93
94/95
.7 B0
A1/A2/A3/A4/A7/A8
A9
07-040 EFF DATE: 11-01-03
+ 07-TTT
-
07-5730 FUEL PUMP, REPLACE .0 S2/S3/S5/S6
.3 E1/E5
.6 G0
E3
.7 M0/N0
E2/E4/E6/E7/E8/E9
F1/F2/J1
.9 R1/R2/R3
1.1 H0
1.3 P0/Q0
2.0 S1/S4
07-5750 * FUEL PUMPS - BOTH (PRIMARY & SECONDARY), REPL. .9 B0
A1/A2/A3/A4/A7/A8
A9/91/92/93/94/95
1.0 15/44/45/71/72/73
74/75
1.1 C0/25
E2/E3/E4/E6/E7/E8
E9/F1/F2/62/63/64
65/67/68/82/83/84
85/88/89
07-5770 ELECTRIC FUEL PUMP MOUNTING BRACKET, R & R / REPL. .0 E3
(FUEL PUMP(S) & FILTER REMOVED) .2 E2
.6 E4/E6/E7/E8/E9/F1
F2
.7 H0/N0
J1
.8 M0
07-041 EFF DATE: 11-01-03
+ 07-TTT
-
FUEL PUMP RELAY MODULE, TEST/REPL.
----------------------
07-5792 * FUEL PUMP RELAY MODULE, TEST / REPL. IF REQ. .0 P0/Q0/T1/T2/T3
.2 H0
.3 B0/C0/G0/10/25
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/22/23
41/44/45/47/51/52
53/54/55/62/63/64
65/67/68/71/72/73
74/75/82/83/84/88
89/97
07-5793 RELAY - FUEL PUMP, REPLACE .0 T1/T2/T3
.8 J0
07-042 EFF DATE: 11-01-03
+ 07-TTT
-
ELECTRIC FUEL PUMP CHECK VALVE
------------------------------
07-5820 * ELECTRIC FUEL PUMP CHECK VALVE, REPL. .0 S4/S5/S6/T1/T2/T3
(AFTER FUEL PRESSURE TESTS) .4 G0/H0/M0/N0/25/90
C1/C2/C3/C4/C7/E2
E3/E4/E6/E7/E8/E9
F1/F2/J1/P0/Q0/41
44/45/47/62/63/64
65/67/68/82/83/84
85/88/89
.5 B0
A1/A2/A3/A4/A7/A8
A9
.7 10
22/23/51/52/53/54
55/71/72/73/74/75
07-043 EFF DATE: 11-01-03
+ 07-TTT
-
ELECTRIC FUEL PUMP RUBBER MOUNTS
--------------------------------
07-5860 ELECTRIC FUEL PUMP(S) RUBBER MOUNTS - ALL, REPL. .2 C0/G0
E4/E6/E7/E8/E9/F1
.3 B0/25/90
A1/A2/A3/A4/A7/A8
A9/E2/E3/F2/41/44
45/47/62/63/64/65
67/68/82/83/84/85
88/89
.4 H0
.5 10
51/52/53/54/55/71
72/73/74/75
.7 M0/N0
J1
07-044 EFF DATE: 11-01-03
+ 07-TTT
-
FUEL ACCUMULATOR
----------------
07-5870 FUEL ACCUMULATOR, CHECK FOR LEAKS .2 10/25
(WITH FUEL PRESSURE TEST) 22/23/41/44/45/47
51/52/53/54/55/71
72/73/74/75/82/83
84/85/88/91/92
DIESEL FUEL PRIMING PUMP
------------------------
07-5880 DIESEL FUEL HAND/PRIMING PUMP, REPL. .2 30
56
07-045 EFF DATE: 11-01-03
+ 07-TTT
-
CARBURETOR
----------
07-6000 * CARBURETOR, R & R .8 21
07-6100 * CARBURETOR, CLEAN 1.0 21
07-6130 RUBBER FLANGE FOR CARBURETOR, R & R / REPL. IF REQ. .3 21
(CARBURETOR REM.)
07-6160 CARB. DIAPHRAGM AND DAMPER PISTON, R & R / REPL. IF REQ. .5 21
(AFTER TEST)
THROTTLE BODY
-------------
07-6210 * THROTTLE BODY - CFI, R & R / REPL. IF REQ. 1.3 26/27/41/45/47/82
(AFTER TEST) 83/84/85/88
1.4 22/23/74/75/91
1.7 10
51/52/53/54/55/71
72/73/92
2.3 44
07-6211 * THROTTLE BODY - CFI, R & R / REPL. IF REQ. .4 26/27/41/44/45/47
(MIXTURE CONTROL UNIT REMOVED) 74/75/82/83/84/85
88/91
.5 10
51/52/53/54/55/71
72/73/92
07-6214 * THROTTLE BODY - EFI, R & R / REPL. IF REQ. .6 13/14
(AFTER TEST)
07-046 EFF DATE: 11-01-03
+ 07-TTT
-
GASOLINE INJ. VALVES (CFI) - TEST
--------------------------
07-6500 FUEL INJ. VALVES (CFI), ALL - (REMOVED), TEST .3 41/44/47
.5 26/27/45/74/75/82
83/84/85/88/91
.6 10
22/23/51/52/53/54
55/71/72/73/92
07-6501 FUEL INJ. VALVE (CFI), ONE - (REMOVED), TEST .2 10/25
41/44/45/47/51/52
53/54/55/71/72/73
74/75/82/83/84/85
88/91/92
07-6502 FUEL INJ. VALVES (CFI), TWO - (REMOVED), TEST .3 10/25
41/44/45/47/51/52
53/54/55/71/72/73
74/75/82/83/84/85
88/91/92
07-047 EFF DATE: 11-01-03
+ 07-TTT
-
GASOLINE INJ. VALVES, R & R / REPL.
--------------------
07-6520 * FUEL INJ. VALVES - ALL, R & R / REPL. IF REQ. .0 M4/N2/N4/N5/T3
.5 41/44/47
.7 26/27/45/74/75/82
83/84/88
.8 A1/C1/C4/C7/G1/G2
.9 P5
1.2 A2/A3/A7/A8/B1/B2
B3/B7/B8/C2/C3/62
63/64/65/67/68/89
93/95/96
1.3 S1/S2/S3/S4/S5/S6
U1/U4/85/91
1.4 10
Q1/Q3/R1/22/23/51
52/53/54/55/71/72
73/92
1.5 P8/T1/T4
1.6 U2/U3
1.7 A4/A9/94/97
1.8 C5/C6/E2/E3/E4/E6
E7/E8/E9/F1/F2/G3
G4/H1/H2/H3/H4/H5
P1/P2/P3/P4/P6/P7
P9/Q2/Q4/T2/T5
1.9 98
2.1 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3
2.5 B4/B9/R2
4.0 M8
4.1 R3
07-048 EFF DATE: 11-01-03
+ 07-TTT
-
07-6521 * FUEL INJ. VALVE - ONE, R & R / REPL. IF REQ. .0 T3
.3 10/25
41/44/45/47/51/52
53/54/55/71/72/73
74/75/82/83/84/88
92
.4 22/23/85/91
.5 A1/C1/C4/C7/G1/G2
.8 B0/H0
A2/A3/A7/A8/C2/C3
C5/C6/E2/E3/E4/E6
E7/E8/E9/F1/F2/G3
G4/P1/P2/P3/P4/P5
P6/P7/P8/P9/Q2/Q4
S1/S2/S3/S4/S5/S6
62/63/64/65/67/68
89/93/95/96/98
1.0 R1
1.2 T1/T4
1.3 A4/A9/Q1/Q3/T2/T5
94/97
2.1 R2
3.7 R3
07-049 EFF DATE: 11-01-03
+ 07-TTT
-
07-6522 * FUEL INJ. VALVES - TWO, R & R / REPL. IF REQ. .0 C6/T3
.3 26/27/41/44/45/47
82/83/84/88
.4 74/75
.5 10
51/52/53/54/55/71
72/73/92
.6 A1/C1/C4/C7/G1/G2
22/23/85/91
.8 P5
.9 B0/H0
A2/A3/A7/A8/C2/C3
C5/E2/E3/E4/E6/E7
E8/E9/F1/F2/G3/G4
62/63/64/65/67/68
89/93/95/96/98
1.0 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/U1/U4
1.1 S1/S2/S3/S4/S5/S6
U2/U3
1.3 Q1/Q3/T1/T2/T4/T5
1.4 A4/A9/94/97
2.1 R2
07-6540 * FUEL INJ. VALVES, ALL - (FUEL RAIL DISCONNECTED), REPL. .0 M4/N2/N4/N5
.3 C0/H0
A1/B1/B2/E2/E3/E4
E6/E7/E8/E9/F1/F2
G1/G2/G3/G4/S1/S2
S3/S4/S5/S6/T1/T2
T3/T4/T5/62/63/64
65/89/95
.4 A2/A3/A7/A8/B3/B4
B7/B8/B9/67/68/93
96/98
.5 A4/A9/94/97
.6 J1/M1/M2/M3/M5/M6
M7/M8/M9/N1/N3
07-050 EFF DATE: 11-01-03
+ 07-TTT
-
07-6541 * FUEL INJ. VALVE, ONE - (FUEL RAIL DISCONNECTED), REPL. .1 B0/C0/G0/H0
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/S1/S2
S3/S4/S5/S6/T1/T2
T3/T4/T5/62/63/64
65/67/68/89/93/94
95/96/97/98
07-6542 * FUEL INJ. VALVES, TWO - (FUEL RAIL DISCONNECTED), REPL. .2 B0/C0/G0/H0
A1/A2/A3/A4/A7/A8
A9/E2/E3/E4/E6/E7
E8/E9/F1/F2/S1/S2
S3/S4/S5/S6/T1/T2
T4/T5/62/63/64/65
67/68/89/93/94/95
96/97/98
.3 T3
07-051 EFF DATE: 11-01-03
+ 07-TTT
-
GASOLINE INJ. VALVE SLEEVE(S), REPL.
-----------------------------
07-6570 FUEL INJ. VALVE SLEEVES - ALL , R & R / REPL. IF REQ. .7 11/12/15/51/52/53
(INJECTION VALVES REMOVED) 54/55/71/72/73/91
92
07-6571 FUEL INJ. VALVE SLEEVE - ONE , R & R / REPL. IF REQ. .3 11/12/15/51/52/53
(INJECTION VALVE REMOVED) 54/55/71/72/73/91
92
07-6572 * FUEL INJ. VALVE SLEEVES - TWO, R & R / REPL. IF REQ. .4 11/12/15/51/52/53
(INJECTION VALVES REMOVED) 54/55/71/72/73/91
92
07-052 EFF DATE: 11-01-03
+ 07-TTT
-
DIESEL INJ. NOZZELS, TEST / ADJ. / REPL.
-------------------
07-6712 DIESEL INJ. NOZZLES, ALL - (REMOVED), TEST .2 30
42/56
.3 A5/E1/E5/43/46/57
61/78/79/81/86/87
07-6750 * DIESEL INJ. NOZZLE - ONE, RECONDITION / ADJUST .3 30
(AFTER NOZZLE TEST) A5/E1/E5/42/43/46
56/57/61/78/79/81
86/87
07-6752 * DIESEL INJ. NOZZLES - ALL, RECONDITION / ADJUST .8 31/42
(AFTER NOZZELS TEST) .9 86
1.0 32/33/34/35/36/37
43/46/56
1.1 A5/E1/E5/57/61/78
79/81/87
07-6810 * DIESEL INJECTION NOZZLE - ONE, R & R .3 42/43/46/81/86/87
.4 30
A5/56/57/78/79
1.2 61
1.3 E1/E5
07-6830 * DIESEL INJECTION NOZZLES - ALL, R & R .9 31/42
1.0 43/46
1.1 32/33/34/35/36/37
56
1.4 A5/57/78/79/81/86
87
1.7 61
2.3 E1/E5
07-053 EFF DATE: 11-01-03
+ 07-TTT
-
07-6921 * DIESEL INJECTION NOZZLE(S) - (REMOVED), EXCHANGE .2 30
(AFTER TEST) A5/E1/E5/42/43/46
56/57/61/78/79/81
86/87
DIESEL INJ. TIMING DEVICE
-------------------------
07-8014 * DIESEL INJECTION TIMING DEVICE, R & R / REPL. PARTS AS REQ. 1.7 42
(VACUUM PUMP REMOVED) 2.0 A5/57/78/79/81/86
87
2.3 31/43
2.6 46
2.9 32/33/34/35/36/37
56
3.8 E1/E5
4.1 61
07-054 EFF DATE: 11-01-03
+ 07-TTT
-
DIESEL INJ. SHUT OFF SYST., TEST
--------------------------
07-8222 * DIESEL INJ. PUMP VAC. SHUT-OFF SYSTEM, TEST .2 30
A5/42/43/46/56/57
78/79/81/86/87
DIESEL INJ. PUMP TIMING
-----------------------
07-8228 * DIESEL INJ. PUMP TIMING, TEST VIA LOW PRESS. (DRIP) METHOD .5 30
56
07-8240 * DIESEL INJ. PUMP TIMING, TEST VIA POSITION PICK-UP .3 35/36/37/56
.4 E1/E5/46
.6 42/43/57/61/78/79
81/86/87
07-8244 * DIESEL INJ. PUMP TIMING, TEST VIA IMPULSE METHOD .3 35/36/37/56
.4 E1/E5/46
.6 A5/42/43/57/78/79
81/86/87
.9 61
07-8300 * DIESEL INJECTION PUMP TIMING, ADJUST .3 E1/E5/42/61
(AFTER TEST) .4 A5/43/46/57/81/86
87
.6 31/32/33/34/35/36
37
.7 56/78/79
07-055 EFF DATE: 11-01-03
+ 07-TTT
-
DIESEL INJ. PUMP RACK DAMPENER
------------------------------
07-8316 DIESEL INJ. PUMP RACK DAMPENER, TEST / ADJ. / REPL. IF REQ. .2 35/36/37/56
DIESEL INJ. PUMP, R & R / REPL.
----------------
07-8410 * DIESEL INJECTION PUMP, R & R 2.2 31
3.4 42/43/46/86
3.6 32/33/34/35/36/37
4.2 56
4.3 57/78/79
4.4 A5/81/87
4.5 E1/E5
5.3 61
07-8419 * DIESEL INJECTION PUMP - ( INTAKE MANIFOLD REMOVED), R & R 2.6 E1/E5
07-8430 * DIESEL INJECTION PUMP, REPLACE 4.5 E1/E5
07-8439 * DIESEL INJECTION PUMP - ( INTAKE MANIFOLD REMOVED), REPLACE 2.6 E1/E5
07-056 EFF DATE: 11-01-03
+ 07-TTT
-
DIESEL INJ./ENG. SHUT OFF VALVE, REPL.
-------------------------------
07-8618 * VACUUM UNIT - FOR DIESEL ENGINE SHUT-OFF, REPL. .0 E2
(AFTER TEST) .3 A5/46/86
.4 42/43/56
.5 57/78/79/81/87
.6 30
DIESEL INJ. PUMP VALVE HOLDERS/SEALS
------------------------------------
07-8627 * DIESEL INJ. PUMP DELIVERY VALVE/HOLDER SEALS - ALL, REPL. .6 31
.8 32/33/34/35/36/37
42/46/56/86
1.0 43/57/78/79/81/87
1.6 E5
2.0 E1
07-8820 ENGINE CONTROL MODULE - FLASHING, PERFORM .5 U1/U2/U3/U4
.6 E4/E6/E7/E8/E9/F2
G1/G3/H1/H2/H3/H4
J1/M1/M2/M6/M7/N1
P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/R1/S1
S2/S3/S4/S5/S6/T1
T2/T3/T4/T5/97/98
07-8821 ENGINE CONTROL MODULE - FLASHING (AFTER TEST), PERFORM .3 E4/E6/E7/E8/E9/F2
G1/G3/H1/H2/H3/H4
J1/M1/M2/M6/M7/N1
P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/R1/S1
S2/S4/S5/S6/T1/T2
T3/T4/T5/97/98
07-057 EFF DATE: 11-01-03
+ 07-TTT
-
FUEL INJECTION LINES
--------------------
07-9230 * GAS/DIESEL FUEL INJECTION LINE(S), REPL. .0 A5/61/81/86/87
.5 25/30/40
82/83/84/85/88/91
.6 10/50/70
92
1.1 E1/E5
07-058 EFF DATE: 11-01-03
+ 07-XXX
-
07 0000 < JOBS IN GROUP 07 INCLUDE OPERATION(S) AS REQ.: >
ENGINE COOLANT, CHECK FOR PROPER ANTIFREEZE PROTECTION
COOLING SYST., PRESSURE TEST & CHECK FOR LEAK (AFTER REPAIR)
<JOBS IN GROUP 07 DO NOT INCLUDE OPERATION(S) FOR: >
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
<NOTE: ABBRIVIATIONS USED IN THIS GROUP: >
CC - CRUISE CONTROL
CFI - CONTINUOUS FUEL INJECTION (KNOWN AS CIS OR CIS-E)
DI - DISTRIBUTOR IGNITION
DTC - DIAGNOSTIC TROUBLE CODES
DTM - DIAGNOSTIC TEST MODE
EA - ELECTRONIC ACCELERATOR
EDS - ELECTRONIC DIESEL SYSTEM
EFI - ELECTRONIC FUEL INJECTION SYSTEM
EGR - EXHAUST GAS RECIRCULATION
ISC - IDLE SPEED CONTROL
SFI - SEQUENTIAL FUEL INJECTION (KNOWN AS LH, HFM AND ME)
0______________________________________________________________________________________________________
07-X001
+ 07-XXX
-
07 1070 +INCLUDES:
ON-OFF RATIO TESTER, C & D
ON-OFF RATIO TEST - (ENG. WITH CFI), PERFORM
<NOTE: >
THIS OPER. MAY NOT BE APPLIED IN ADDITION TO 07-1100
(OPER. 07-1100 HAS THIS TEST ALREADY INCLUDED)
0______________________________________________________________________________________________________
0 07 1100
+INCLUDES:
<ENG. 102/103/116/117 WITH CIS/CIS-E (CFI): >
FROM SERV. MICROFICHE WORK INSTRUCTION:
07.3-110 CHECKING AND REGULATING ENGINE <(116/117 ENG.)>
07.3-110/1100 TESTING, ADJUSTING ENGINE <(ENG. 102/103)>
LISTING OF STEPS SHOWN, PERFORM
<ENG. 104/119/120 WITH LH (SFI) INCLUDE: >
FROM DIAGNOSTIC MANUAL: ENGINE TEST, ADJUSTMENT
LISTING OF STEPS 1-19, PERFORM
<ENG. 104/111 WITH HFM (SFI) INCLUDE: >
FROM DIAGNOSTIC MANUAL: ENGINE TEST, ADJUSTMENT
LISTING OF STEPS 1-29, PERFORM
<ENG. 601/602 NONE TURBO INCLUDE: >
FROM SERV. MICROFICHE WORK INSTRUCTION:
07.1-1100 TESTING, ADJUSTING ENGINE
LISTING OF STEPS 1-14
07-X002
+ 07-XXX
-
<ENG. 602/603 TURBO INCLUDE: >
FROM SERV. MICROFICHE WORK INSTRUCTION:
07.1-1100 TESTING, ADJUSTING ENGINE
LISTING OF STEPS 1-14, PERFORM
<ENG. 606.910 INCLUDES: >
FROM SERV. MICROFICHE WORK INSTRUCTION:
07.1-1100 TESTING, ADJUSTING ENGINE
LISTING OF STEPS SHOWN, PERFORM
<ENG. 606.912 IFI INCLUDES: >
FROM DIAGNOSTIC MANUAL: ENGINE TEST, ADJUSTMENT
LISTING OF STEPS 1-26, PERFORM
0______________________________________________________________________________________________________
0 07 1101 +INCLUDES:
HH TESTER, C & D
DIAGNOSTIC TROUBLE CODES (DTC), READ / ERASE
ACTUAL AND NOMINAL VALUES, COMPARE USING HH TESTER DISPLAYS
0______________________________________________________________________________________________________
0 07 1170 +INCLUDES:
<ENGINES WITH LH-SFI ONLY: >
DTC RECORDED FROM ENGINE TEST (07-1100), ERASE
START ENGINE REPEATEDLY (8 TIMES WITH 15 SECONDS INTERVALS)
DCT READOUT, RECHECK AND RECORD CONTINUING CODES
07-X003
+ 07-XXX
-
07 1171 +INCLUDES:
CONTROL MODULE(S), R & R
CONTACT MODULE/ADAPTER, INSTALL / REMOVE
SOCKET BOX TESTER, C & D
<202/210 MODELS INCLUDE ADDITIONALLY: >
W/WASHER CONTAINER, R & R
0______________________________________________________________________________________________________
0 07 1172 +INCLUDES:
PROBLEM(S) AND CORRECTION(S), DETERMINE WHEN SPECIFIED TEST
- RESULTS ARE NOT MET
0______________________________________________________________________________________________________
07-X004
+ 07-XXX
-
07 1200 +INCLUDES:
AUTOM. TRANSM. OIL LEVEL, CHECK
ENGINE OIL LEVEL, CHECK
COOLING SYSTEM LEVEL, CHECK
RUN ENGINE, BRING TO OPERATING TEMP.
IDLE SPEED, CHECK WITH ALL ACCESSORIES TURNED ON
FRONT WHEELS, SECURE
REAR WHEELS, INSPECT CONDITION / CORRECT TIRE PRESSURE
ENGINE, COOL WITH FAN
ENGINE, WARM-UP RUN (TACHOMETER TEST)
OSCILLOSCOPE PICTURE (FULL LOAD CONDITION), EVALUATE
ENGINE OUTPUT AND EMISSION, TEST (FULL LOAD CONDITION)
BOOST PRESSURE, CHECK <(TURBO DIESEL)>
MAXIMUM NO-LOAD RPM, CHECK <(DIESEL ENG.)>
0______________________________________________________________________________________________________
0 07 1203 +INCLUDES:
AUTOM. TRANSM. OIL LEVEL, CHECK
RUN ENGINE, BRING TO OPERATING TEMP.
IDLE SPEED, CHECK WITH ALL ACCESSORIES TURNED ON
FRONT WHEELS, SECURE
REAR WHEELS, INSPECT CONDITION / CORRECT TIRE PRESSURE
ENGINE, COOL WITH FAN
ENGINE, WARM-UP RUN (TACHOMETER TEST)
OSCILLOSCOPE PICTURE (FULL LOAD CONDITION), EVALUATE
ENG. OUTPUT AND EMISSION/LAMBDA, TEST (FULL LOAD CONDITION)
BOOST PRESSURE, CHECK <(TURBO DIESEL)>
07-X005
+ 07-XXX
-
07 1402 +INCLUDES:
<ENG. WITH CIS/CIS-E: >
FUEL SYSTEM, CHECK FOR LEAKS
AIRFLOW SENSOR PLATE, CHECK FOR FREE MOVEMENT
CONTROL PRESSURE PLUNGER, CHECK FOR LEAKS
FUEL PRESSURE GAUGE, C & D AT CONTROL PRESSURE LINE
PRIMARY SYSTEM PRESSURE, CHECK
CONTROL PRESSURE - COLD, CHECK
FULL LOAD ENRICHMENT, CHECK
WARM-UP REGULATOR, CHECK
CONTROL PRESSURE - WARM, CHECK
0______________________________________________________________________________________________________
0 07 1404 +INCLUDES:
1406 <VEH. WITH DTC MEMORY: >
1412 DTC MEMORY, ERASE AFTER REPAIR
1414
1418 <NOTE TO OPER. 1406: >
1420 FOR PURGE VALE REPLACEMENT SEE GROUP 47
1424
1428
1432
1436
1437
07-X006
+ 07-XXX
-
07 1422 +INCLUDES:
<ENG. WITH LH-SFI: >
DTC, ERASE AFTER REPAIR
+AFTER INSPECTION:
FUSE FOR BASE MODULE, REPL.
BASE MODULE, REPL.
0______________________________________________________________________________________________________
0 07 1426 +INCLUDES:
VENTILATION AIR DUCT, R & R <(120 ENG.)>
WIRING DUCT, LOOSEN / REINSTALL AT PARTITION <(120 ENG.)>
DISTRIBUTOR RAIL, LOOSEN / REINSTALL (PULL UP FOR TESTING)
ELECTRIC CONNECTION AT INJ. VALVES, D & C
INJ. VALVES, TEST HYDRAULICALLY
INJ. VALVE O-RING SEALS, REPL.
0______________________________________________________________________________________________________
07-X007
+ 07-XXX
-
07 1434 +INCLUDES:
DTC, ERASE
+DOES NOT INCLUDE:
SOCKET BOX, CONNECT TO IGNITION CONTROL MODULE
0______________________________________________________________________________________________________
0 07 1442 +INCLUDES:
TESTER, INSTALL / REMOVE
DETERMINE SPEED SIGNAL (ON DYNAMOMETER)
0______________________________________________________________________________________________________
0 07 1445 +INCLUDES:
PLUG AT ELECTR. HYDR. ACTUATOR, C & D
FUEL LINE(S), C & D
FUEL PRESS., ACTIVATE VIA FUEL PUMP RELAY
FUEL PRESS., ACTIVATE VIA MAS CONTROL MODULE WHERE REQ.
MEASURE FUEL QUANTITY
0______________________________________________________________________________________________________
0 07 1447 +INCLUDES:
STARTING VALVE, R & R / REPL. IF REQ.
(AFTER FUEL PRESS. & INTERNAL LEAKDOWN TEST)
0______________________________________________________________________________________________________
07-X008
+ 07-XXX
-
07 1448 +INCLUDES:
VOLTAGE AT STARTING VALVE, TEST
STARTING SIGNAL DURING STARTING, TEST
+AFTER INSPECTION:
FUEL PUMP RELAY MODULE, REPL.
0______________________________________________________________________________________________________
0 07 1450 +INCLUDES:
<ENG. WITH CIS/CIS-E: >
AIRFLOW SENSOR PLATE, ADJUST TO SPECIFIED FLOW RATE
FUEL QUANTITY COMPARISON TESTER, C & D
COMPLETE TEST SHEET AND EVALUATE
RUN ENGINE, CHECK FOR TEST RELATED FUEL LEAK(S) AFTER REPAIR
0______________________________________________________________________________________________________
0 07 1452 +INCLUDES:
<ENG. WITH CIS/CIS-E; >
0-POSITION, ADJUST
0______________________________________________________________________________________________________
0 07 1461 +INCLUDES:
ON-OFF RATIO TESTER, C & D
FAULT SIGNAL(S), CHECK
VOLTAGE SUPPLY, TEST
07-X009
+ 07-XXX
-
07 1464 +INCLUDES:
<ENG. WITH CIS-E: >
OXYGEN SENSOR WIRING, EXPOSE AND CHECK
CONTROL MODULE, R & R
AIR FLOW SENSOR WIRING TO CONTROL MODULE, CHECK
0______________________________________________________________________________________________________
0 07 1468 +INCLUDES:
AIR CLEANER, R & R
0______________________________________________________________________________________________________
0 07 1484 +INCLUDES:
VAC. TESTER, C & D
VACUUM, TEST AT ENGINE IDLE SPEED
<602/603 ENG. INCLUDES ADDITIONALLY: >
AIR CLEANER, R & R
<606 ENG. INCLUDES ADDITIONALLY: >
AIR INT. MANIFOLD CROSS-OVER DUCT, R & R
0______________________________________________________________________________________________________
0 07 1499 +INCLUDES:
AS PER WORK INSTRUCTION FOR TEST WITH VOLT-OHMMETER
07-X010
+ 07-XXX
-
07 1602 +INCLUDES:
<MODEL 203 >
ENGINE COVER-TOP LEFT, R & R
FUEL PRESSURE, DEPRESSURIZE
FUEL SYSTEM, CHECK FOR LEAKS
0______________________________________________________________________________________________________
0 07 1604 +INCLUDES:
VENTILATION AIR DUCT, R & R <(120 ENG.)>
WIRING DUCT. LOOSEN / REINSTALL AT PARTITION <(120 ENG.)>
VACUUM LINE TO BRAKE BOOSTER, D & C <(119 ENG.)>
FUEL LINES, D & C
ELECTRIC WIRING AT INJ. VALVES, D & C
FUEL DISTRIBUTOR RAIL, R & R
FUEL INJECTORS, R & R
DIAPHRAM FUEL PRESSURE REGULATOR, R & R
INJECTOR SEAL RINGS, REPL.
RUN ENG., CHECK REPAIR FOR FUEL LEAK(S)
0______________________________________________________________________________________________________
0 07 1628 +INCLUDES:
VERSION CODING, PERFORM WHERE REQ.
0______________________________________________________________________________________________________
07-X011
+ 07-XXX
-
07 1653 +INCLUDES:
PRIMARY SYSTEM PRESSURE REGULATOR, R & R
PRESSURE CHECK VALVE, R & R / REPL. O-RING
0______________________________________________________________________________________________________
0 07 1662 +INCLUDES:
GASKET, REPL.
COOLANT LEVEL, CORRECT
WARM-UP SYSTEM CUT OUT POINT, CHECK
0______________________________________________________________________________________________________
0 07 1665 +INCLUDES:
AIR FLOW SENSOR MOUNTING BOLT, WARM UP
THREAD FOR MOUNTING BOLT, CLEAN WITH TAP
AIR FLOW SENSOR, CENTER DURING ASSEMBLY
0______________________________________________________________________________________________________
0 07 1668 +INCLUDES:
+AFTER INSPECTION:
AIR GUIDE HOUSING, REPL. IF REQ.
RUBBER BUFFER, REPL.
0______________________________________________________________________________________________________
0 07 1674 +INCLUDES:
ELECTRO-HYDRAULIC ACTUATOR, R & R / REPL. IF REQ.
INJECTION LINES, R & R
07-X012
+ 07-XXX
-
07 1683 +INCLUDES:
PROTECTIVE COVER, R & R
FUEL LINES, CLAMP OFF
0______________________________________________________________________________________________________
0 07 1686 +INCLUDES:
FUEL DISTRIBUTOR, EXCHANGE
BRACKET WITH LEVER AND MICRO SWITCH, D & C
BRACKET FOR ACCEL. CABLE AND PRESS. REGULATOR, D & C
+AFTER INSPECTION:
AIR FLOW SENSOR, REPL.
0______________________________________________________________________________________________________
0 07 1687 +DOES NOT INCLUDE:
AIR CLEANER, R & R
0______________________________________________________________________________________________________
0 07 1689 +INCLUDES:
THROTTLE BODY, R & R / REPL.
0______________________________________________________________________________________________________
07-X013
+ 07-XXX
-
07 2005 +INCLUDES:
IDLE SPEED CONTROL SYSTEM, CHECK
CONTROL MODULE, R & R / CHECK WIRING / REPL. MODULE IF REQ.
IDLE SPEED, CHECK WITH ALL ACCESSORIES TURNED ON
<DIESEL ENG. 601/602/603: >
IMPULSE COUNTER, C & D
READOUT - ELR CONTROL MODULE
0______________________________________________________________________________________________________
0 07 2009 +INCLUDES:
VACUUM TESTER, C & D
IDLE SPEED INCREASE, CHECK
THERMO VALVE, CHECK FUNCTION AND FOR LEAKS
VACUUM UNIT AND HOSES, LEAKTEST
+AFTER INSPECTION:
VENT FILTER, REPL.
THERMO VALVE(S), REPL.
+DOES NOT INCLUDE:
VACUUM UNIT, REPL.
0______________________________________________________________________________________________________
07-X014
+ 07-XXX
-
07 2053 +INCLUDES:
ENGINE, RUN TO OPERATING TEMP.
ENG. ACCEL. LINKAGES/LEVERS, CHECK FUNCTION / FREE MOVEMENT
IDLE SPEED/LAMBDA, CHECK / ADJUST
IDLE SPEED, CHECK WITH ALL ACCESSORIES TURNED ON
<GAS ENGINES INCLUDES ADDITIONALLY: >
IGN. TIMING, CHECK / ADJ.
LAMBDA TOWER, REPL.
0______________________________________________________________________________________________________
0 07 2353 +INCLUDES:
2359 FUEL PRESSURE AND INTERNAL LEAKAGE, TEST <(OPER. 2353)>
STARTING VALVE, R & R
STARTING VALVE CONTROL SIGNAL, CHECK
STARTING VALVE FUNCTION
STARTING VALVE, CHECK FOR LEAKAGE
THERMO-TIME SWITCH, R & R / CHECK <(ENG. WITH CIS-CFI)>
ADDITIONAL AIR VALVE, CHECK FUNCTION <(ENG. WITH CIS -CFI)>
+AFTER INSPECTION:
STARTING VALVE, REPL.
0______________________________________________________________________________________________________
0 07 5303 +INCLUDES:
EXHAUST SYST., LOWER AS NEC. / REINSTALL (WHERE REQ.)
0______________________________________________________________________________________________________
07-X015
+ 07-XXX
-
07 5550 +INCLUDES:
AIR CLEANER, R & R WHERE NEC. <(DIESEL)>
0______________________________________________________________________________________________________
0 07 5563 +INCLUDES:
PROTECTIVE FUEL PUMP COVER, R & R
FUEL HOSES, CLAMP OFF
RUN ENGINE, CHECK REPAIR FOR FUEL LEAK(S)
0______________________________________________________________________________________________________
0 07 5564 +INCLUDES:
BLEED OFF AIR AFTER INSTALLATION
RUN ENGINE, CHECK INSTALLATION FOR FUEL LEAK(S)
0______________________________________________________________________________________________________
07-X016
+ 07-XXX
-
07 5620 +INCLUDES:
FUEL AND COOLANT HOSES/LINES, D & C
<124 MODEL INCLUDES ADDITIONALLY: >
RESONANCE INTAKE MANIFOLD, R & R <(606 ENG.)>
AIR CLEANER, R & R <(602/603 ENG.)>
<201 MODEL INCLUDES ADDITIONALLY: >
AIR CLEANER, R & R <(190D 2.2/2.5)>
W/WASHER RESERVOIR, R & R <(190D 2.5 TURBO)>
<210 MODEL INCLUDES ADDITIONALLY: >
RESONANCE/INTAKE MANIFOLD, R & R
0______________________________________________________________________________________________________
0 07 5701 +INCLUDES:
<GASOLINE ENGINES: >
FUEL RETURN HOSE, D & C
FUEL PUMP DELIVERY, MEASURE
VOLTAGE AT FUEL PUMP, TEST
<DIESEL ENGINES: 601/602/603 >
TEST INSTRUMENTS, C & D
FUEL RETURN LINE, D & C
MEASURE FUEL DELIVERY
07-X017
+ 07-XXX
-
0______________________________________________________________________________________________________
0 07 5702 +INCLUDES:
PROTECTIVE FUEL PUMP COVER, R & R
FUEL PRESSURE GAUGE, C & D
FUEL PRESSURE, CHECK ACCORDING TO WORK INSTRUCTIONS
<NOTE: >
PERFORM FUEL PRESSURE TEST ONLY IF FUEL DELIVERY TEST
- RESULTS (OPER. NO. 5701) ARE NOT TO SPECIFICATION
0______________________________________________________________________________________________________
07-X018
+ 07-XXX
-
07 5710 +INCLUDES:
<GASOLINE ENGINES: >
PROTECTIVE FUEL PUMP COVER, R & R
FUEL HOSES, CLAMP OFF
RUN ENGINE, CHECK REPAIR FOR FUEL LEAK(S)
<DIESEL ENGINES: (OPER. 5710 ONLY) >
AIR CLEANER, R & R <(EXCEPT TURBO)>
FUEL SYSTEM, BLEED OFF AIR
RUN ENGINE, CHECK REPAIR FOR FUEL LEAKS
+AFTER INSPECTION:
FUEL PUMP, REPL. IF REQ.
0______________________________________________________________________________________________________
0 07 5714 +INCLUDES:
5750 PROTECTIVE FUEL PUMP COVER, R & R
FUEL HOSES, CLAMP OFF
RUN ENGINE, CHECK REPAIR FOR FUEL LEAK(S)
+AFTER INSPECTION:
FUEL PUMP(S), REPL. IF REQ.
0______________________________________________________________________________________________________
07-X019
+ 07-XXX
-
07 5792 +INCLUDES:
FUEL PUMP RELAY MODULE, R & R
ELECTRICAL TESTING
<140 MODEL INCLUDES ADDITIONALLY: >
TRUNK INTERIOR SIDE PANEL, R & R
+AFTER INSPECTION:
RELAY MODULE, REPL. IF REQ.
0______________________________________________________________________________________________________
0 07 5820 +INCLUDES:
PROTECTIVE FUEL PUMP COVER, R & R
FUEL LINES, CLAMP OFF
RUN ENGINE, CHECK REPAIR FOR FUEL LEAK(S)
0______________________________________________________________________________________________________
07-X020
+ 07-XXX
-
07 6000 +INCLUDES:
AIR CLEANER, R & R
ENGINE, RUN TO OPERATING TEMPERATURE
IDLE SPEED/EXHAUST EMISSIONS, ADJUST
VACUUM REGULATOR, ADJUST
OIL LEVEL IN DAMPER OF CARB., CHECK / CORRECT
+AFTER INSPECTION:
CARBURETOR, REPL. IF REQ.
0______________________________________________________________________________________________________
0 07 6100 +INCLUDES:
CARBURETOR, CLEAN INSIDE AND OUTSIDE
FLOAT LEVEL, MEASURE / ADJUST
ENGINE, RUN TO OPERATING TEMP.
IDLE SPEED/EXHAUST EMISSIONS, ADJUST
VACUUM REGULATOR, ADJUST
0______________________________________________________________________________________________________
0 07 6210 +INCLUDES:
MIXTURE REGULATOR/AIR GUIDE HOUSING, R & R
+AFTER INSPECTION:
THROTTLE BODY SWITCH, REPL.
0______________________________________________________________________________________________________
07-X021
+ 07-XXX
-
07 6211 +INCLUDES:
+AFTER INSPECTION:
THROTTLE BODY SWITCH, REPL.
0______________________________________________________________________________________________________
0 07 6214 +INCLUDES:
THROTTLE BODY SWITCH, R & R / ADJUST
IDLE SPEED STOP AT THROTTLE BODY, ADJUST
ENGINE COOLANT LEVEL, CORRECT
+AFTER INSPECTION:
THROTTLE BODY SWITCH, REPL.
0______________________________________________________________________________________________________
0 07 6520 +INCLUDES:
6521 FUEL PRESSURE, RELEASE
6522 INJECTION LINE(S)/FUEL DISTRIBUTOR RAIL, D & C
INJECTOR SEAL RINGS, REPL.
<104/119 ENGINES WITH CIS-E INCLUDE ADDITIONALLY: >
INJ. VALVE SLEEVES, R & R / REPL. IF REQ.
<110/116/117 ENGINES INCLUDE ADDITIONALLY: >
PRESSURE DAMPER, R & R
<140 MODEL INCLUDES ADDITIONALLY: >
VENTILATION AIR DUCT, R & R <(120 ENG.)>
07-X022
+ 07-XXX
-
ELECTRICAL WIRING DUCT, LOOSEN / REINSTALL <(120 ENG.)>
<NOTE TO OPER. 6522: >
ADD 0.1 HR EACH FOR ANY ADDITIONALS BUT NOT MORE THAN THE
MAX. TIME ALLOWED FOR REPLACING ALL.
OPER. NO. 07-0000-01 MUST BE USED IN ADDITION WHEN CLAIMING
MORE THAN TWO.
0______________________________________________________________________________________________________
0 07 6540
0______________________________________________________________________________________________________
0 07 6541
0______________________________________________________________________________________________________
0 07 6542 <NOTE TO OPER. NO. 07-6542: >
ADD 0.1 HR. EACH FOR ANY ADDITIONALS BUT NO MORE THAN THE
MAX. TIME ALLOWED FOR REPLACING "ALL".
OPER. NO. 07-0000-01 MUST BE USED IN ADDITION WHEN/FOR
CLAIMING MORE THAN TWO.
0______________________________________________________________________________________________________
07-X023
+ 07-XXX
-
07 6572 <NOTE TO OPER. NO. 07-6572: >
ADD 0.1 HR. EACH FOR ANY ADDITIONALS BUT NO MORE THAN THE
MAX. TIME ALLOWED FOR REPLACING "ALL".
OPER. NO. 07-0000-01 MUST BE USED IN ADDITION WHEN/FOR
CLAIMING MORE THAN TWO.
0______________________________________________________________________________________________________
0 07 6750 +INCLUDES:
INJECTION NOZZLE, D & A
INJECTION NOZZLE, CLEAN
+AFTER INSPECTION:
DEFECTIVE NOZZLE, REPL.
<NOTE: >
FOR EACH ADDITIONAL ADD .2 HR. NOT NO EXCEED THE MAX. TIME
ALLOWED FOR "ALL".
OPER. NO. 07-0000-01 MUST BE USED FOR CLAIMING ADDITIONALS.
0______________________________________________________________________________________________________
0 07 6752 +INCLUDES:
INJECTION NOZZLES, D & A
INJECTION NOZZLES, CLEAN
+AFTER INSPECTION:
DEFECTIVE NOZZLES, REPL.
07-X024
+ 07-XXX
-
07 6810 +INCLUDES:
INJECTION LINE(S), D & C
<606 ENG. INCLUDES ADDITIONALLY: >
INT. MANIFOLD PIPE (ABOVE VALVE COVER, R & R
INJECTOR SHIELDING, R & R
<NOTE: >
<M.I. 30; 56; 57; 78; 79; 81; 86; 87; A5; E1; E5:>
FOR EACH ADDITIONAL ADD .2 HR. NOT TO EXCEED THE MAX. TIME
ALLOWED FOR "ALL".
<M.I. 61:>
FOR EACH ADDITIONAL ADD .1 HR. NOT TO EXCEED THE MAX. TIME
ALLOWED FOR "ALL".
OPER. NO. 07-0000-01 MUST BE USED FOR CLAIMING ADDITIONALS.
0______________________________________________________________________________________________________
0 07 6830 +INCLUDES:
INJECTION LINES, D & C
<606 ENG. INCLUDES ADDITIONALLY: >
INT. MANIFOLD PIPE (ABOVE VALVE COVER), R & R
INJECTOR SHIELDING, R & R
0______________________________________________________________________________________________________
07-X025
+ 07-XXX
-
07 6921 +INCLUDES:
INJECTION NOZZLE(S), PREPAIR FOR INSTALLATION
0______________________________________________________________________________________________________
0 07 8014 +INCLUDES:
OPER. FOR "VALVE COVER, R & R / SEAL"
OPER. FOR "CHAIN TENSIONER, R & R"
CAMSHAFT SPROCKET, R & R
TIMING DEVICE, D & A / INSPECT <(EXCEPT ENG. 606)>
INJECTION PUMP TIMING, CHECK (AFTER REPAIR)
<123 MODEL INCLUDES ADDITIONALLY: >
RADIATOR, R & R
+DOES NOT INCLUDE:
INJECTION PUMP TIMING, ADJUST
0______________________________________________________________________________________________________
0 07 8222 +INCLUDES:
VACUUM SHUT-OFF SYSTEM, CHECK FOR LEAKS WITH VACUUM TESTER
0______________________________________________________________________________________________________
0 07 8228 +INCLUDES:
FUEL INJ. LINE, R & R
VACUUM LINE, D & C AT SHUT-OFF VALVE
FLOW TUBE, INSTALL / REMOVE
RUN ENG., CHECK FOR REPAIR RELATED FUEL LEAK(S)
07-X026
+ 07-XXX
-
07 8240 +INCLUDES:
POSITION PICK-UP ON INJECTION PUMP, C & D
ENGINE OIL LEVEL, CHECK / CORRECT
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
AIR CLEANER COVER, R & R
ENG. COOLING FAN & SHROUD, R & R
0______________________________________________________________________________________________________
0 07 8244 +INCLUDES:
POSITION PICK-UP ON INJECTION PUMP, C & D
TDC PULSE GENERATOR, C & D
DIGITAL TESTER, C & D
ENGINE OIL LEVEL, CHECK / CORRECT
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
AIR CLEANER COVER, R & R
0______________________________________________________________________________________________________
0 07 8300 +INCLUDES:
INJECTION PUMP HOLDING SCREWS/NUTS, LOOSEN / RETIGHTEN
0______________________________________________________________________________________________________
0 07 8410 +INCLUDES:
8430 FUEL INJECTION PUMP TIMING, ADJUST (AFTER REPAIR)
RUN ENG., CHECK REPAIR FOR OIL/FUEL LEAK(S)
ENG. OIL LEVEL, CHECK / CORRECT
07-X027
+ 07-XXX
-
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
AIR CLEANER, R & R
W/WASHER CONTAINER, R & R <(TURBO)> (EXCEPT 140 MODEL)
FAN & FAN SHROUD, R & R
RADIATOR, R & R <(TURBO)> (EXCEPT 140 MODEL)
POLY V-BELT, R & R
CHAIN TENSIONER, R & R
MECH. VACUUM PUMP, R & R
CRUISE CONTROL ACTUATOR, LOOSEN / REINSTALL
<606 ENGINE INCLUDES ADDITIONALLY: >
AIR INTAKE PIPE, R & R
RESONANCE INT. MANIFOLD, R & R
CRUISE CONTROL ACTUATOR WITH BRACKET, R & R
COOLING FAN & SHROUD, R & R
POLY V-BELT, R & R
CHAIN TENSIONER, R & R
MECH. VAC. PUMP, R & R
ENG. OIL FILTER HOUSING WITH HEAT EXCHANGER, D & C
+AFTER INSPECTION:
DIESEL INJECTION PUMP, REPL. IF REQ.
0______________________________________________________________________________________________________
0 07 8419 +INCLUDES:
8439 <ENGINE OM 606 >
START OF DELIVERY, ADJUST
ENGINE OIL LEVEL, CHECK AND CORRECT
<ADDITIONAL TO ENGINE OM 606 >
07-X028
+ 07-XXX
-
FAN AND FAN SHROUD, R & R
V-BELT, R & R
CHAIN TENSIONER, R & R
VACUUM PUMP, R & R
ASSEMBLY BASKET, R & R
CENTRAL ATTACHMENT BOLT, R & R
FASTENING SCREWS ON FLANGE AND SUPPORT BRACKET, R & R
LOCKING GAUGE, R & R
0______________________________________________________________________________________________________
0 07 8618 +INCLUDES:
AIR CLEANER, R & R <(EXCEPT TURBO)>
ADA UNIT, R & R
0______________________________________________________________________________________________________
0 07 8627 +AFTER INSPECTION:
DELIVERY VALVE(S), REPL.
0______________________________________________________________________________________________________
0 07 9230 +INCLUDES:
FUEL LINES, D & C
<606 ENG. INCLUDES ADDITIONALLY: >
INT. MANIFOLD PIPE, R & R
INJECTORS/LINES SHIELDING, R & R
0______________________________________________________________________________________________________