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*00-III
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GROUP 18 INDEX
-----------------------
DIAGRAM 1 0000 961030
OIL CONSUMPTION TEST 1010
ENGINE OIL PRESSURE, TEST 1250 971031
ENG. OIL FILTER HOUSING 3090 920708
ENG. OIL FILTER THERMOSTAT 3610 920708
ENG. OIL FILTER HOUSING COVERS 3711 920708
OIL FILTER HOUSING GASKET - TO ENGINE, REPL. 3800 930702
ENG. OIL LEVEL/OIL QUALITY SWITCH, REPL. 4110 971031
ENGINE OIL TEMPERATURE SWITCH 4121 920626
ENGINE OIL PRESSURE SENSOR 4132 920626
ENGINE OIL PUMP 6020 920626
OIL BAFFLE IN ENG. CRANKCASE 6580 971031
ENGINE OIL COOLER 6840 971031
ENGINE OIL HEAT EXCHANGER 7440 971031
ENGINE OIL COOLER LINE 8500 940920
ENGINE OIL PRESSURE LINE TO GAUGE 8510 931215
ENG. OIL FEED/RETURN LINES - FOR TURBOCHARGER 9010 971103
INCLUDED OPERATIONS AS REQUIRED
18- A EFF DATE: 11-01-03
OIL CONSUMPTION TEST
--------------------
18-1010 OIL CONSUMPTION TEST DRIVE, PERFORM .0 01
18-1020 * OIL CONSUMPTION TEST, PREPARE AND EVALUATE .8 00
ENGINE OIL PRESSURE, TEST
-------------------
18-1250 ENGINE OIL PRESSURE, CHECK AND VERIFY WITH TEST GAUGE .6 00
18-3030 * OIL FILTER - COMPLETE (SEAL), R & R/ REPL. AS REQ. .0 C6/M8/N2/N4
1.2 C5/E4/E6/E7/E8/E9
F1/F2/G3/G4/H1/H2
H3/H4/H5/H6/P8/P9
Q4/T1/T2/T3/T4/T5
98
1.6 E3/92/93/96
2.0 M1/M2/M3/M6/M7/M9
N1/N3/N5
2.7 91/95
3.3 E1/E5
4.1 E2
4.8 94/97
5.1 C2/C3
18-002 EFF DATE: 11-01-03
+ 18-TTT
-
ENG. OIL FILTER HOUSING
-----------------------
18-3090 * ENGINE OIL FILTER HOUSING - COMPLETE, REPL. .0 R2/44
.9 11/12/15/21/51/52
53/54/55/71/72/73
1.2 R1
1.3 31
1.5 41/42/43/46/47
1.8 26/27/82/83/84/86
88
1.9 32/33/34/35/36/37
56/81/87
2.0 A5/57/78/79
2.1 22/23
2.5 67/68
2.6 45
2.7 A1/85
3.0 74/75
3.3 A2/A3/A7/A8/B1/B2
B3/B7/B8/62/63/64
65/89
4.1 61
6.2 A4/A9/B4/B9
18-3098 ENGINE OIL FILTER HOUSING, COMPLETE - (ENG. REMOVED), REPL. .0 C6/N2/N4
.3 E3
.5 M0
C5/G3/G4/H1/H2/H3
H4/N1/N3/N5/P8/P9
Q4
.6 C3/E1/E2/E4/E6/E7
E8/E9/F1/F2/T1/T2
T3/T4/T5
.8 E5
18-003 EFF DATE: 11-01-03
+ 18-TTT
-
18-3120 OIL FILTER HOUSING, REPLACE .0 M4/M5/M8/N1/N3/P3
.0 Q1/S1/S2/S3/S4/S5
.0 S6
1.0 T4/T5/U1/U2/U3/U4
1.1 R2/T3
1.5 R1
1.6 P1/P2/P4/P6/P7/P8
P9/Q2
1.7 J1
18-3124 OIL FILTER HOUSING, R & R/ SEAL .0 J1/M4/M5/M8/N1/N3
.0 P3/S1/S2/S3/S4/S5
.0 S6
.9 R2/T3
1.0 T4/T5/U1/U2/U3/U4
1.4 R1
1.6 P1/P2/P4/P6/P7/P8
P9/Q2
2.4 P5/Q1
18-3126 OIL FILTER HOUSING (ENGINE REMOVED), R & R/ SEAL .0 J1/M4/M5/M8/N1/N3
.0 P3/P5
.4 P1/P2/P4/P6/P7/P8
P9
.5 T3
.6 T4/T5/U1/U2/U3/U4
18-004 EFF DATE: 11-01-03
+ 18-TTT
-
ENG. OIL FILTER THERMOSTAT
--------------------------
18-3610 THERMOSTAT (OIL TEMP.) INSIDE ENG. OIL FILTER HOUSING, TEST .5 30
A5/46/56/57/78/79
81/87
18-3621 THERMOSTAT (OIL TEMP.) INSIDE ENG. OIL FILTER HOUSING, REPL. 1.7 A5/57/78/79/81/87
(AFTER TEST) 2.0 30
46/56
18-3622 THERMOSTAT (OIL TEMP.) INSIDE ENG. OIL FILTER HOUSING, REPL. .2 44
(INTAKE MANIFOLD REMOVED)
ENG. OIL FILTER HOUSING COVERS
------------------------------
18-3711 * ENGINE OIL FILTER HOUSING TOP COVER, SEAL / REPL. IF REQ. .2 30/50
A5/11/12/15/42/43
46/71/72/73/78/79
81/87
18-3722 * ENG. OIL FILTER HSNG. LOWER SIDE COVER, SEAL / REPL. IF REQ. .4 30
.5 56
18-005 EFF DATE: 11-01-03
+ 18-TTT
-
OIL FILTER HOUSING GASKET - TO ENGINE, REPL.
-------------------------
18-3800 * GASKET - BETWEEN ENG. OIL FILTER HOUSING AND ENGINE, REPL. .0 P5/Q1
.9 10
21/51/52/53/54/55
71/72/73
1.1 P1/P2/Q2/S1/S2/S3
S4/S5/S6
1.3 31
1.5 41/42/43/46/47
1.8 82/83/84/86/88
1.9 32/33/34/35/36/37
56/81/87
2.0 A5/57/78/79
2.1 22/23
2.5 67/68
2.6 45
2.7 25
A1/85
3.0 74/75
3.3 A2/A3/A7/A8/B1/B2
B3/B7/B8/62/63/64
65/89
4.1 61
6.2 A4/A9/B4/B9
18-006 EFF DATE: 11-01-03
+ 18-TTT
-
18-3805 * GASKET- BETWEEN ENG. OIL FILTER HOUSING AND ENGINE, REPL. .0 C6/E3/N2/N4
(ENGINE REMOVED) .3 R2
.4 P5/Q1/Q3
.6 M0
C5/E4/E6/E7/E8/E9
F1/F2/G3/G4/H1/H2
H3/H4/H5/H6/N1/N3
N5/P1/P2/P3/P4/P6
P7/P8/P9/Q2/Q4/R1
S1/S2/S3/S4/S5/S6
U0
.7 T1/T2/T3/T4/T5
ENG. OIL LEVEL/OIL QUALITY SWITCH, REPL.
---------------------------------
18-007 EFF DATE: 11-01-03
+ 18-TTT
-
18-4110 * ENG. OIL LEVEL/OIL QUALITY SENSOR, REPL. .0 C6/Q3/T4/T5/U3/U4
.3 40
.4 80
A1/B1/B2/C1/C2/C3
C4/C7/E1/E2/E5/61
62/63/64/65/91/95
.5 A5/57/74/75/78/79
.8 G1/G2/S1/S2/S3/S4
S5/S6/T3/U1/U2
.9 P1/P2/P5/Q2/R2/T1
T2
1.0 P3/P4/Q4/R1
1.1 Q1
1.2 25
1.3 92/93/94/96/97
1.5 N1/N3/N5/67/68/71
72/73
1.8 M4/M8/N2/N4
2.0 H0
A4/A9/B4/B9/C5/G3
G4/J1/M1/M2/M3/M5
M6/M7/M9/98
2.3 E3/E4/E6/E7/E8/E9
F1/F2
2.5 A2/A3/A7/A8/B3/B7
B8/P6/P7/P8/P9
12.3 15
18-4114 ENG. OIL LEVEL SENSOR - (ENG. LOWER OIL PAN REMOVED), REPL. .2 A2/A3/A4/A7/A8/A9
B3/B4/B7/B8/B9/92
93/94/96/97
18-008 EFF DATE: 11-01-03
+ 18-TTT
-
ENGINE OIL TEMPERATURE SWITCH
-----------------------------
18-4121 ENGINE OIL TEMPERATURE SWITCH, REPL. .2 44
ENGINE OIL PRESSURE SENSOR
--------------------------
18-4132 ENGINE OIL PRESSURE SENSOR, REPL. .0 N0
(AFTER TEST) .0 G3/G4/Q2/R2
.2 50
A1/A2/A3/A5/A7/A8
B1/B2/B3/B7/B8/11
12/15/71/72/73/78
79/91/92/93/95/96
.3 C0/E0/H0/25/40/60
80
F1/F2/G1/G2/P5/Q1
Q3/98
.5 A4/A9/B4/B9/74/75
94/97
.8 R1
18-009 EFF DATE: 11-01-03
+ 18-TTT
-
18-5042 OIL PRESS. VALVE(S) - ON ENG. OIL PUMP, R & R / REPL. .0 C5/C6/E5/M4/M8/N2
(MAIN OIL PAN/LOWER OIL PAN REMOVED) .0 N4
.2 A0/B0/10/20/25/30
40/50/60/70/80/90
C4/E1/E2/E4/E6/E7
E8/E9/G1/M6/M7/M9
.3 E3/F1/F2/G3/G4/J1
M1/M2/M3/M5/N1/N3
N5/P1/P2/P3/P4/P6
P7/P8/P9/Q2/Q4/S1
S2/S3/S4/S5/S6
1.6 U1/U4
1.9 T1/T4
2.0 U2/U3
2.2 T2/T5
2.3 T3
18-5043 OIL PRESS. VALVE(S) - ON ENG. OIL PUMP, R & R / REPL. .0 C5/C6
.2 C1/C2/C3/C4/C7/E1
E2/E3/E4/E5/E6/E7
E8/E9/F1/G1/G2
.3 P1/P2/P5/P6/P7/P8
P9/Q1/Q2/Q3/U1/U2
U3/U4
.4 T1/T2/T3/T4/T5
18-5461 OIL SPRAY NOZZLE (ALL)-IN BLOCK (OIL PAN REMOVED),R&R/REPL. .0 T1/T2/T3/U0
18-010 EFF DATE: 11-01-03
+ 18-TTT
-
ENGINE OIL PUMP
---------------
18-6020 * ENGINE OIL PUMP, R & R / REPL. .0 E5/P1/P2/P3/P4/P5
.0 Q1/Q2/Q3/Q4/T4/T5
.0 U3/U4
1.5 J1/M1/M2/M3/M5/M6
M7/N1/N3/31/32/33
34
1.6 20
51/52/53/54/55/71
72/73
1.8 M4/M8/N2/N4
1.9 F2/G3/G4/92/93/96
2.1 M9/N5
2.6 P6/P7/P8/P9
2.8 A2/A3/A7/A8/B3/B7
B8
3.3 42/45
3.5 43
3.7 57/78/79
3.8 46
4.0 74/75/91
4.8 U1
5.0 U2
5.1 T3
5.6 T1/35/36/37/56
5.9 T2
6.0 R3
7.8 R1
7.9 R2
8.3 41/47
8.6 A1/B1/B2
10.5 A5
10.9 A4/A9
11.0 44
11.7 10
11.9 B4/B9
18-011 EFF DATE: 11-01-03
+ 18-TTT
-
18-6022 * ENG. OIL PUMP - (MAIN/LOWER OIL PAN REMOVED), R & R / REPL. .0 C5/C6/E5/E9/N2/N4
.2 42/43/46
.3 M0/10/25/50/60/70
80
A1/A5/B1/B2/C2/C3
E1/E2/E4/E6/E7/E8
F1/F2/G3/G4/J1/N1
N3/N5/P1/P2/P3/P4
P6/P7/P8/P9/Q2/Q4
45/91/95
.4 A2/A3/A7/A8/B3/B7
B8/S1/S2/S3/S4/S5
S6
.5 H0
C1/C4/G1/98
.7 E3/92/93/96
1.0 A4/A9/B4/B9/94/97
1.5 R1
2.1 R2
4.3 R3
18-6023 ENGINE OIL PUMP - R & R/ REPL. AS REQ. .0 C5/C6/G3/G4/M4/N1
(OIL PAN REMOVED) .0 N2/N3/N4/P1/P2/P6
.0 P7/P8/P9/Q2
.3 C2/C3/E1/E2/E5/E7
E8/F2/J1/M1/M2/M3
M5/M6/M7/M8/M9/R1
T1/T2/T3/T4/T5/U1
U2/U3/U4
.4 P5/Q1/Q3/R2/R3
.5 C1/C4/C7/G1/G2
18-012 EFF DATE: 11-01-03
+ 18-TTT
-
18-6025 * ENGINE OIL PUMP - (ENGINE REMOVED), R & R / REPL. IF REQ. .0 C5/C6/E4/E5/E6/E7
.0 E8/E9/F1/F2/N2/N4
1.1 51/52/53/54/55/71
72/73
1.2 A2/A3/A7/A8/B3/B7
B8/E3/92/93/96/98
1.4 R1
1.5 R3
1.6 H0/M0
G3/G4/J1/N1/N3/N5
P1/P2/P3/P4/P5/P6
P7/P8/P9/Q1/Q2/Q3
Q4/S1/S2/S3/S4/S5
S6
1.8 42
2.0 61/67/68
2.1 10/80
A1/B1/B2/43/45/62
63/64/65/74/75/91
95
2.2 A5/57/78/79
2.3 46
2.4 25
U1/U4
2.6 56
2.7 U2/U3
2.8 R2/T1/T3/T4
3.2 T2/T5
3.3 A4/A9/B4/B9
3.7 94/97
4.8 41/47
7.3 44
18-013 EFF DATE: 11-01-03
+ 18-TTT
-
OIL BAFFLE IN ENG. CRANKCASE
----------------------------
18-6580 OIL BAFFLE IN ENG. CRANKCASE, R & R / REPL. IF REQ. .0 N0
(ENGINE OIL PAN & PUMP REMOVED) .0 C5/C6/G3
.2 H0
C1/C4/C7/E1/E4/E5
E6/E7/E8/E9/F1/F2
G1/G2/J1/M1/M2/M3
M5/M6/M7/M9/P0/Q0
S1/S2/S3/S4/S5/S6
.3 C2/C3/E2/M4/M8/R3
ENGINE OIL COOLER
-----------------
18-6840 * ENGINE OIL COOLER, R & R / SEAL / REPL. .0 C5/C6/E4/E6/E7/E8
.0 E9/F1/F2/N4
.4 30
56
.6 A5/44/57/78/79
.7 M8/46
.8 85
.9 A1/A2/A3/A4/A7/A8
A9/B3/B4/B7/B8/B9
67/68
1.0 E3/R2/61/91/92/93
94/96/97
1.3 T3/86
1.5 E1/E5
1.6 81/87
16.5 M4/N2
18-014 EFF DATE: 11-01-03
+ 18-TTT
-
18-6848 ENGINE OIL COOLER, R & R/SEAL/REPL. AS REQ. .0 C5/C6/E3/E4/E5/E6
(ENGINE REMOVED) .0 E7/E8/E9/F1/F2/M4
.0 N2/N4
.3 M8
.4 R2
.7 T3
ENGINE OIL HEAT EXCHANGER
-------------------------
18-7440 * ENG. OIL HEAT EXCHANGER - AT OIL FILTER, R & R / SEAL / REPL .0 C6/M4/M8/N2/N4/T3
.5 98
1.1 R1
1.2 U1/U2/U3/U4
1.4 T1/T2/T4/T5
1.5 H0
C5/E4/E6/E7/E8/E9
F1/F2/G3/G4
2.0 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5
3.5 E1/E5
4.3 B1/B2/E2
4.5 62/63/64/65/89/95
5.3 C2/C3
18-7448 * ENG. OIL HEAT EXCHANGER - AT OIL FILTER, R & R / SEAL / REPL .0 C6/N2/N4/R2/T3
(ENGINE REMOVED) .4 R1/U1/U2/U3/U4/98
.5 M0
J1/N1/N3/N5/T1/T2
T4/T5
.6 H0
C5/E4/E6/E7/E8/E9
F1/F2/G3/G4
.8 B1/B2/C2/C3/E1/E2
E5/62/63/64/65/89
95
18-015 EFF DATE: 11-01-03
+ 18-TTT
-
ENGINE OIL COOLER LINE
----------------------
18-8500 ENGINE OIL COOLER LINE (SPECIFY), REPL. .0 E0/G0/M0/N0/10/20
.0 30
.0 A4/A5/A9/B4/B9/J1
.0 44/46/56/57/61/78
.0 79/81/86/87/92/94
.0 97
ENGINE OIL PRESSURE LINE TO GAUGE
---------------------------------
18-8510 * ENG. OIL PRESSURE LINE - TO PRESSURE GAUGE, REPL. .7 10/20/30
1.1 41
18-016 EFF DATE: 11-01-03
+ 18-TTT
-
ENG. OIL FEED/RETURN LINES - FOR TURBOCHARGER
--------------------------
18-9010 * OIL FEED LINE - ENGINE TO TURBOCHARGER, R & R / SEAL .8 A5/46/57/78/79/81
86/87
1.0 E5
18-9050 * OIL RETURN LINE - TURBOCHARGER TO ENGINE, R & R / SEAL .6 A5/46/57/78/79/81
86/87
.8 E5
18-017 EFF DATE: 11-01-03
+ 18-XXX
-
18 0000 <JOBS IN GROUP 18 INCLUDE OPERATION(S) AS REQ.: >
DISCONNCTED HOSES, REPL.
SEALING SURFACES, CLEAN / INSPECT / GASKET REPLACEMENTS
ENG. COOLANT ANTIFREEZE-WATER RATIO, CORRECT
ENGINE OIL LEVEL, CORRECT
OPRATIONAL CHECK OF REPAIR WITH ENG. RUNNING
CHECK FOR OIL LEAK(S) (AFTER REPAIR)
<JOBS IN GROUP 18 DO NOT INCLUDE OPERATION(S) FOR: >
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
0______________________________________________________________________________________________________
18-X001
+ 18-XXX
-
18 1020 +INCLUDES:
<PRIOR TO ROAD TEST: >
ENGINE, CHECK FOR EXTERNAL OIL LEAKS
PLACE VEHICLE ON LEVEL GROUND, MARK LOCATION
ENGINE OIL, FILL TO MAXIMUM MARK ON DIPSTICK
OIL THERMOMETER, INSTALL / REMOVE
RUN ENGINE TO OPERATING TEMPERATURE (80C OIL)
ENGINE TURN OFF, WAIT 5 MIN. AND CHECK OIL LEVEL
- WITH SPECIAL MEASURING DIPSTICK
<AFTER OIL CONSUMPTION ROAD TEST: >
REPEAT OIL LEVEL MEASUREMENT ON SAME LOCATION
DETERMINE OIL CONSUMPTION, FILL IN TEST SHEET
<VEHICLES WITH ENGINE OIL COOLER INCLUDE ADDITIONALLY: >
CHECK VALVE BETWEEN ENGINE OIL COOLER AND OIL LINE, C & D
OIL FILLER CAP WITH TWO HOSES ON CYLINDER HEAD COVER,
- C & D (110/617 ENG)>
OIL COOLER WITH HOSES, BLEED
0______________________________________________________________________________________________________
0 18 3030
0______________________________________________________________________________________________________
18-X002
+ 18-XXX
-
18 3090 +INCLUDES:
3800 ENG. OIL, DRAIN AS NEC. / REFILL
OIL COOLER/ENG. COOLANT LINES, D & C AT FILTER HOUSING
ADDL. WORK FOR VEH. WITH CRUISE CONTROL (WHERE REQ.)
AIR CLEANER, R & R (WHERE REQ.)
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
<124 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN / REFILL <(MODELS WITH HEAT EXCHANGER)>
PRESS. TEST COOLING SYST. <(MODELS WITH HEAT EXCHANGER)>
FUEL HEATER LINE MOUNTING, D & C <(TURBO DIESEL)>
EGR PIPE, R & R AS NEC. <(TURBO DIESEL)>
INT. MANIFOLD, R & R <(606 ENG.)>
COOLANT PIPE ON CYL. HEAD, D & C <(606 ENG.)>
ENGINE SIDE PANEL, LOOSEN / REINSTALL <(119 ENG.)>
STABILIZER, D & C AT CHASSIS <(119 ENG.)>
STARTER, R & R <(104 ENG. WITH HFM)>
OIL PRESSURE SWITCH, R & R <(104 ENG.)>
RESONANCE INT. MANIFOLD UPPER PART, R & R <(ENG. 104)>
<126 MODEL INCLUDES ADDITIONALLY: >
FUEL HEATER LINE MOUNTING, D & C <(TURBO DIESEL)>
EGR PIPE, R & R AS NEC. <(TURBO DIESEL)>
<129 MODEL INCLUDES ADDITIONALLY: >
<104 ENG.:>
STARTER, R & R
OIL PRESSURE SWITCH, R & R
INTAKE MANIFOLD SUPPORT, R & R
<120 ENG.:>
ENG. COOLANT, DRAIN AS NEC. / REFILL
AIR CLEANER - L/SIDE, R & R
18-X003
+ 18-XXX
-
RADIATOR, R & R
POLY V-BELT, D & C
BELT TENSIONER DEVICE, R & R
POWER STEERING PUMP, D & C
A/C COMPRESSOR, D & C WITH HOSES CONNECTED
STABILIZER, D & C AT CHASSIS
COVERING ON FRAME MEMBER, R & R
COOLING SYST., PRESS. TEST AFTER REPAIR
<140 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL <(104 ENG.)>
ENG. COOLANT SYST., PRESS. TEST (AFTER REPAIR)
STARTER, R & R <(104 ENG.)>
RESONANCE INT. MANIFOLD UPPER PART, R & R <(104 ENG.)>
OIL PRESSURE SWITCH, R & R <(104 ENG.)>
COOLANT PIPE TO HEAT EXCHANGER, D & C <(104 ENG.)>
COOLING FAN AND SHROUD, R & R <(119 ENG.)>
POLY V-BELT, R & R
GENERATOR WITH UPPER SUPPORT, R & R <(119 ENG.)>
FUEL HEATER LINE MOUNTING, D & C <(TURBO DIESEL)>
EGR PIPE, R & R AS NEC.
<201 MODEL INCLUDES ADDITIONALLY: >
W/WASHER RESERVOIR, R & R
FUEL HEATER LINE MOUNTING, D & C <(DIESEL)>
STARTER CABLE HOLDER AT HOUSING, D & C <(DIESEL)>
EGR PIPE, R & R AS NEC. <(DIESEL)>
<202 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
COVERING ABOVE VALVE COVER, R & R <(104 ENG.)>
RESONANCE INT. MANIFOLD AND DUCT, R & R <(104 ENG.)>
HEAT EXCHANGER AT OIL FILTER HOUSING, D & C
18-X004
+ 18-XXX
-
<210 MODEL INCLUDES ADDITIONALLY: >
BATTERY GROUND CABLE, D & C AT BATTERY
ENG. COOLANT, DRAIN AS NEC. / REFILL
COVERING ABOVE VALVE COVER, R & R <(104 ENG.)>
RESONANCE INTAKE MANIFOLD AND DUCT, R & R <(104 ENG.)>
HEAT EXCHANGER AT OIL FILTER HOUSING, D & C
FUEL HEATER, R & R <(606 ENG.)>
STARTER MOTOR, R & R <(606 ENG.)>
+AFTER INSPECTION:
ENG. OIL FILTER, REPL.
0______________________________________________________________________________________________________
0 18 3711 +INCLUDES:
COVER, R & R
0______________________________________________________________________________________________________
0 18 3722 +INCLUDES:
ENG. OIL, DRAIN AND REFILL AS NEC.
COVER, R & R
0______________________________________________________________________________________________________
0 18 3805
0______________________________________________________________________________________________________
18-X005
+ 18-XXX
-
18 4110 +INCLUDES:
ENGINE OIL, DRAIN / REFILL CORRECTLY <(IN OPER. 4110)>
<107 MODEL INCLUDES ADDITIONALLY: >
ENGINE MAIN OIL PAN, R & R (INCLUDES FRONT AXLE R & R)
<124 MODEL INCLUDES ADDITIONALLY: >
ENGINE LOWER OIL PAN, R & R <(119 ENG. AND 4MATIC)>
<126 MODEL INCLUDES ADDITIONALLY: >
ENGINE LOWER OIL PAN, R & R <(116/117 ENG.)>
<129/140 MODELS INCLUDE ADDITIONALLY: >
ENGINE LOWER OIL PAN, R & R <(119 ENG.)>
<202/208/210 MODELS WITH 112 ENG.: >
ENGINE LOWER OIL PAN, R & R
0______________________________________________________________________________________________________
0 18 6020 +INCLUDES:
<102 ENGINE: >
OPERATION FOR: "TIMING CHAIN COVER, R & R"
OPERATION FOR: "ENGINE MAIN OIL PAN, R & R"
CHAIN TENSIONER, R & R
CAMSHAFT AND CRANKSHAFT SPROCKET, R & R
OIL PUMP DRIVE BUSHING, R & R / INSPECT
18-X006
+ 18-XXX
-
STABELIZER BAR, R & R
<103/104 ENGINES: >
OPERATION FOR: "ENGINE MAIN OIL PAN, R & R"
OIL PUMP SPROCKET, R & R
OIL DEFLECTOR PLATE, R & R <(ENG. 104)>
<116/117 ENGINES: >
<MODEL 107:>
OPERATION FOR "ENG. MAIN OIL PAN R & R" INCL. FRONT AXLE R&R
OIL PUMP SPROCKET, R & R
<126 MODEL:>
ENGINE LOWER OIL PAN, R & R
OIL PUMP SPROCKET, R & R
<119 ENGINE: >
OPERATION FOR: "ENG. LOWER OIL PAN, R & R"
OIL LEVEL SENSOR, D & C
<120 ENGINE: >
OPER. FOR "LOWER OIL PAN, R & R" <(129 MODEL)>
OPER. FOR "MAIN OIL PAN, R & R" <(140 MODEL)>
OIL LEVEL SENSOR, D & C
<601/602/603 ENGINES: >
OPERATION FOR: "ENGINE MAIN OIL PAN, R & R"
OIL PUMP SPROCKET, R & R
OIL PUMP SUPPORT BRACKET, R & R
<616/617 ENGINES: >
18-X007
+ 18-XXX
-
ENGINE LOWER OIL PAN, R & R
OPRATION FOR "ENGINE MAIN OIL PAN, R & R" <(TURBO)>
FRONT ENGINE COVER, R & R <(TURBO)>
0______________________________________________________________________________________________________
0 18 6022 +INCLUDES:
CHAIN SPROCKET, D & C
0______________________________________________________________________________________________________
0 18 6025 +INCLUDES:
OPER. FOR "MAIN/LOWER ENG. OIL PAN, R & R - ENG. REMOVED"
OIL PUMP DRIVE SPROCKET, D & C
<124 MODEL INCLUDES ADDITIONALLY: >
CHAIN TENSIONER, R & R
CAM/CRANKSHAFT SPROCKETS, R & R
OIL PUMP DRIVE BUSHING, D & C / INSPECT
<201 MODEL INCLUDES ADDITIONALLY: >
OPERATION FOR " TIMING CHAIN COVER, R & R - ENG. REMOVED"
CHAIN TENSIONER, R & R
CAMSHAFT AND CRANKSHAFT SPROCKET, R & R
OIL PUMP DRIVE BUSHING, D & C / INSPECT
18-X008
+ 18-XXX
-
18 6840 +INCLUDES:
<123 MODEL: >
OIL COOLER FROM RADIATOR, D & C
OIL COOLER LINES, D & C
<124/126 MODELS: >
W/WASHER RESERVOIR, R & R
COVERING INSIDE L/FRONT FENDER, R & R
OIL COOLER LINES, D & C
OIL COOLER/MOUNTING, R & R
<140 MODEL: >
FRONT BUMPER, R & R
OIL COOLER LINES, D & C
<201 MODEL: >
AIR CLEANER, R & R <(190E 2.3-16V)>
OIL COOLER LINES, D & C
+AFTER INSPECTION:
ENGINE OIL COOLER, REPL.
0______________________________________________________________________________________________________
0 18 7440 +INCLUDES:
<202/210 MODELS WITH 104/111/606 ENGINES: >
BATTERY GROUND CABLE, D & C AT BATTERY
ENG. COOLANT, DRAIN AS NEC. / REFILL
ENG. OIL, DRAIN AS NEC. / REFILL
18-X009
+ 18-XXX
-
STARTER MOTOR, R & R <(606 ENG.)>
AIR INTAKE PIPE ABOVE VALVE COVER, R & R
RESONANCE INT. MANIFOLD, R & R <(104 ENG.)
INTAKE MANIFOLD, R & R (606 ENG.)>
ENG. OIL FILTER HOUSING, R & R
HEAT EXCHANGER AT OIL FILTER HOUSING, D & C
<202/210 MODELS WITH 112 ENG.: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
ENG. OIL, DRAIN AS NEC. / REFILL
HEAT EXCHANGER, D & C AT OIL FILTER HOUSING
0______________________________________________________________________________________________________
0 18 7448 +INCLUDES:
ENG. OIL FILTER HOUSING, R & R <(EXCEPT 112/113 ENG.)>
HEAT EXHANGER, D & C AT OIL FILTER HOUSING
0______________________________________________________________________________________________________
18-X010
+ 18-XXX
-
18 8510 +INCLUDES:
<107 MODEL: >
INSTRUMENT CLUSTER, R & R
<201 MODEL: >
UNDERDASH PANEL - L/SIDE, R & R
VENT GRILLE BELOW WINDSHIELD, R & R
HOSE FOR VENTILATION - LEFT, R & R
WINDSHIELD WIPER LINKAGE, LOOSEN , REINSTALL
OIL LINE, D & C AT FILTER HOUSING
OIL LINE, D & C AT INSTRUMENT CLUSTER
0______________________________________________________________________________________________________
0 18 9010 +INCLUDES:
9050 OIL LINE, REPL. IF REQ.
0______________________________________________________________________________________________________