Grease spec is 60g total per side (45g for bearings + center of hub, 15g in dust cap):
FSM procedure for adjustment, note the brake disc MUST be bolted to the hub to get an accurate reading from the dial gauge. Also note that while initial spec is 0.01-0.02mm, limit when checking is 0.05mm.
Additional writeup from Easley/Ritter pasted below:
WHEEL BEARING REPLACEMENT TIPS
by George Murphy
Date: Wed, 17 Jan 2001
Richard Easley has LOTS of experience with front wheel bearings . . . Here's a few things to consider:
First, get the MB Chassis manual for your car so you can do the job right. In my experience, the grease should be changed at the 90,000-mile service - I found my OEM grease was getting a little stiff by this mileage. Use MB wheel bearing grease part no 001 989 23 51 10 or a good grade of lithium high temperature bearing grease - Kendall Blue comes to mind. Of course, buy new inner hub seals.
Pull a bearing cap and look at the grease - if it is stiff and wax-like, it is long past time for bearing re-pack. Anyway, I do bearing grease at 90,000 miles interval (third 30,000 mile service) since MB now uses that new green high temp grease in all cars since 1986.
If your bearings are OK, but if the hubs are coming off anyway for rotor change, change bearing grease and install new seals. Thoroughly clean the hub and bearings of ALL old grease. DO NOT SPIN BEARINGS at high speed with air gun to dry them - be gentle with the air. Some mechanics like to have fun by making that high-pitched whine,Ķ. using compressed air to spin and dry out cleaned bearings - it is really hard on the bearings to do that.
Next, pack bearings by hand with MB grease - save all excess - weigh out correct # of grams and pack it into hub IAW the MB chassis manual. There's a reason for the specified grams of grease for the bearings and inside the hub. Too much leads to overheating and too little starves the bearings of grease. The grams specified for inside the hub and the bearings just fills the hub cavity such that centrifugal force during rotation forces the grease outward in both directions to continually pressurize the bearings and keep them lubricated. It has been shown that the grease actually "circulates" inside the hub and through the bearings to keep them lubricated - that's why properly lubricated MB front wheel bearings can last so long, and that is the reason for that 45 grams of grease.
Use the rest of the grease to fill the hubcap. In this manner the inside seal stops the grease from leaving the bearing due to centrifugal force, and the cap, being full of grease, keeps the grease inside the hub/bearing area.
The 150 gram tube of MB grease will do both front wheels - simply follow the MB factory chassis manual procedure. For a 150 gram tube of MB wheel bearing grease, here's how it breaks down: (From Tech Data Manual Section 33) - (All weights are approximate)
124.034 / 124.036 models: total 60 grams - 45 in the hub with bearing; 15 in the hub cap
Be sure to maintain the specified charge. Suitably weigh entire charge prior to starting assembly of front wheel hub. Weigh quantity filled into hub. Fill roller cage of tapered roller bearing well with grease. Also provide roller faces with grease. Fill hub cap approx to beaded rim.
Starting 12/88 all models use 150 gram tube - green grease part no. 001 989 23 51/10 DO NOT MIX GREASE TYPES - unexpected results may occur.
As to setting the free play, certainly the dial gauge method is preferred. Here's how I did it ON A 107 before I bought a dial gauge: (N/A for 126 and those w/o washer)
Re-assemble the washer and adjust nut and tighten it about 25 to 30 Nm while spinning the wheel. Back off the adjust nut just enough so that you can barely rotate the washer behind it by hand - that should be as close as you can do it by feel. Tighten the lock bolt and check that the washer can still be rotated by hand - it should be a little stiff, but movable.
If you replace the bearings and races, you should repeat the above after a few hundred miles to assure that adjustment is correct. I've always had to re-adjust after bearing race change, so plan on doing it anytime you replace bearings and races . . .
Hint: If changing bearings, put the new bearing races in the freezer. Put the hub in the oven at about 250F. Drive out the old races while the hub is hot. After a few hours in the freezer, the races will almost drop into the hub without a driver - but use a wood or plastic driver to assure proper seating of the bearing races.