RA03001194100X Remove/Install Driven Plates

RA03001194100X Remove/Install Driven Plates


Removal and Installation

Preparation
- Transmission removed.

Overview





- Install retaining lock for crankshaft/ring gear, remove, refer to Engine.
- Unbolt position sensor (3) of ignition control unit with bracket (1), bolt on (refer to step 2 below).
- Unbolt stretch bolts (19), replace ( refer to steps 3 and 4 below).
- Take off driven plates (17) and (18), fit on.
- Note installation position and installation order, refer to steps 5 and 6 below.

NOTE:
- Driven plates and ring gear are balanced individually and can be replaced without balancing.
- The tapped holes in the crankshaft flange are drilled through.
- If the bolts are removed and the engine is filled, engine oil flows out of the tapped holes.


Procedures





1. Remove retaining lock for crankshaft/ring gear, install (03-6000).





2. Unbolt position sensor (3) of ignition control unit together with bracket (1).
3. Remove bolts (19).
Take off driven plates together with ring gear (20).





4. Install driven plates at crankshaft flange. Install thicker driven piate (17). thickness 1.5 mm, on inside.
Insert stretch bolts (19).

CAUTION:
- Mounting surface of driven plates, of bolts and plate mounts must be free of damage and dirt.
- Install bolts (19) without sealant otherwise leaks may occur.





5. Fit ring gear (20) onto driven plates (17 and 18) and tighten nut (23) to 5 Nm.

CAUTION: The ring gear must be installed so that the 3.5 mm dia. holes (arrows) in the ring gear and in the driven plates have the same angular position, otherwise proper operation of the ignition is not assured.

6. Ensure components are assembled in proper order and alignment to crankshaft.

7. Tighten bolts of driver to initial torque of 30 Nm and tightening angle of 90°

NOTE: Bolts are microencapsulated; use only once.

8. Screw on position sensor of ignition control unit wilt bracket.