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Nice bikes Clark. I used to build custom Harleys before I moved to the hills. ...... :-(
Ditto what Dean said. I thought this had been covered already, but the SA kit does have a slightly different pedal feel compared to stock. AND, the stock early vs stock late brakes have different feel (the later/larger setup has a firmer pedal, IMO). AND, brake pad compound can drastically affect pedal feel. , AND, pedal feel is highly subjective... what one person thinks is terrible, another may think is fine. Lots of variables.On the subject of SA brakes, I've been running that set-up for a few years with stock master cylinder and, as reported in earlier threads, there is a change of pedal feel. Personally, I welcome the feeling as more sensitive but perhaps that is also attributed to ceramic pads and cryo-treated rotors.

Thanks, I had one of those too, 2007 Superglide Custom, I'll post pics in my thread.
The drivers in Florida are another reason I stopped riding, at 50 my reflexes are not as fast as they used to be. Like a running back trying to get through a defensive line.
I don't know if the news from here makes it up your way but record numbers of hit & run deaths on bicycles
are going on, motorcycles aren't far behind.
Hey Jono, are you still considering developing a rear-mount turbo for the 036?
On the subject of SA brakes, I've been running that set-up for a few years with stock master cylinder and, as reported in earlier threads, there is a change of pedal feel. Personally, I welcome the feeling as more sensitive but perhaps that is also attributed to ceramic pads and cryo-treated rotors.
Oh, and there are some nice motorcycles being revealed here...please keep 'em coming (perhaps we need a dedicated thread). I still enjoy old school...
Don't EVEN get me started on cell phones.Yup, Father time is very unforgiving. When you add in phone use instead of paying attention to your driving, its an instant recipe for death. Very crazy.......

And, the 928 version of LH is an older, batch-fire setup. The Sharktuner piggyback looks quite good for those. Unforunately, the MB LH system is newer and totally different, it's sequential-fire, and Sharktuner expressed zero interest in trying to enhance their product to work with MB's. I think Dean already talked with them about this.... I know some of the 928 guys have had luck w/ piggy back on the LH buuuuuuut, I'd prefer more Control.

Don't EVEN get me started on cell phones.
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Dave is the "big brake" expert, but I can tell you an undersized master cylinder will not cause a mushy/spongy pedal feel.
In my experience building race bikes, an undersized master will require more effort but it will still have a firm feel.
My Last build. 2006 R1 LE 1000cc, radar tested at 189mph
Complete agreement there, most especially on the subjectivity part. It's just that Trae's posts sounded to me as if he is actually talking about a small difference and was not referring to any kind of "omg, what's wrong with the brakes?" condition (I also realize that you weren't saying he was either...). I am also confident that if any such condition existed, Jono has the competence to address it fully and would have already done so. So since this sounded to me like it was someone simply trying to achieve the firmest possible pedal practical on this car. I commented accordingly. As I stated before, I had done the front caliper set up on my previous 036 before the set up had even hit the street, and I definitely liked it for the size and stamina combined with the light weight. The fact that they looked good inside the evos didn't suck either. But I did find the pedal notably softer. Not unacceptable, but definitely softer when I would have preferred harder. But then dammit, who wouldn't? A brake pedal should be just like a good colonic, high and hard...Ditto what Dean said. I thought this had been covered already, but the SA kit does have a slightly different pedal feel compared to stock. AND, the stock early vs stock late brakes have different feel (the later/larger setup has a firmer pedal, IMO). AND, brake pad compound can drastically affect pedal feel. , AND, pedal feel is highly subjective... what one person thinks is terrible, another may think is fine. Lots of variables.
Compared to stock 036 brakes, the SA brakes with the same pad compound should be a minor difference, not "omg, what's wrong with the brakes?". Akebono ceramic pads do have a softer/weaker feel when new, it takes a few hundred miles of city driving to properly bed them, after which the feel is much better.
Enough people have done the SA upgrade on both the 500E as well as other 124/129/201 chassis, that is has been proven to have acceptable pedal feel for the vast majority of folks. The MC piston/stroke dimensions are close enough to work well with the SA calipers. At any rate, I'm curious if a new MC will help Trae's problem...
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Agreed! Ready, willing, and able...Yes, it's on the list...REALLY would love to have stand alone in place as that will simplify things Greatly. jono

The pedal will normally move quite a ways down under hard braking, although I've never measured it. When sitting at a light, with steady pressure on the pedal, the pedal should not move any further down. However if you press harder, yes the pedal will continue to move downward... you'll find the same thing in your other cars too.
The 2001 SL500 has a different MC with unknown internal dimensions, as MB quit publishing them after the mid-90's... they wanted techs to replace the MC, not rebuild them anymore. The 2001 MC is not backwards compatible with the 036, at a minimum the port outlets are larger and the lines won't fit.
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I'm so confused I thought this thread was about Blue Ridge Mercedes- Jono ???
It strayed a wee bit...;-) It's All Good either way...!

Well,
Put a new master cylinder on today and cannot get rid of air bubbles from right rear caliper.
Pressure bled at 30psi., ASR first, then the rest starting with the right rear.
There is a leak somewhere in the system because the right rear caliper continues to get air bubbles.
Brake feel still mushy.
Double checked all connections. Any ideas where the leak could be coming from.
Oh yea, new SS hoses front and rear.
There is almost no chance that is air from inside the hydraulic system. What often happens is that a slight venturi effect is created at the bleed nipple threads on a given caliper. As the fluid rushes by, air is aspirated into the loose threads and you see it in the hose. This occurrence is most common with brand new parts. If you want to test this theory, coat the area around the bleed nipple bore with brake assembly paste and see if your bubbles diminish.
Klink

Bubbles are usually introduced at the bleeder screw threads when vacuum bleeding, which is another reason why vacuum bleeding sucks. With pressure bleeding, you shouldn't get any bubbles from the bleeder threads. Adding some Teflon tape on the threads wouldn't hurt, since the sealing surface is below the threads anyway.
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Damn Right!Great point...see it happen all the time, but neglected to recollect/mention as much. Figure a shop would be accustomed to it as well when working on the brakes.
Come to ATL, we can have a jono, klink, trae 500E party..
jono
Just curious - do you keep the receptacle bottle held above the caliper, or below it? I hold it above, and almost never notice any bubbles, although I don't count the microscopic ones which are barely visible!I get bubbles in the hose during a vigorous pressure bleed very often, and it is only air being venturied into the threads. Counterintuitively, the faster the flow, the more pressure applied, the newer the parts (no corrosion products sealing the thread interfaces), and the more open the bleeder, the more this occurs.

Below, but just because it's convenient with the set ups we use. And that's interesting that you asked, because I can easily imagine that making a difference in the amount of air aspirated into that interface, especially if the hose can "see" the pressure from the brake fluid in the catch jar if you follow that awkward description. Imagine the siphon effect, and also of the fact that it can work in either direction....Just curious - do you keep the receptacle bottle held above the caliper, or below it? I hold it above, and almost never notice any bubbles, although I don't count the microscopic ones which are barely visible!
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Next thing I knew, I had stripped the teeth off of the bolt that loosens the alternator to the tune of $35 to order a new one.
Next time I will listen and ask a bunch of questions on a new, to me, car.
Anyone have a spare bolt with teeth for my alternator?
Hello Guest !
We wanted to let you know about a new resource that is now available to all 500Eboard members. This is a comprehensive database of all US-market (and soon to include Canadian-market) 500E and E500 models delivered for the 1992 through 1994 model years.
Data for this resource has been compiled continuously since mid-2003, and much of this information is seeing the light of day for the very first time ever. This new resource will allow you to utilize 500Eboard research and resources to track specific cars, their sale history, documented modifications, and other information that has surfaced over the years.
We are also providing analytics about the cars' production. This means that if you are curious as to how many "Signal Red" cars were produced for the US market with a black interior, specifically in Model Year 1993, you can now easily find this information. You can also find aggregated information -- for example, how many "Black Pearl" cars were imported into the US over the three-year span.
You can always find and enjoy this resource by clicking here (bookmark the site for easy reference!), or by going to the “500Eboard Registry and VIN Database” sub-forum below. You can also find a VIN Database button at the top of your screen, for easy access.
We hope you enjoy this resource. A LOT of blood, sweat and tears over nearly 23 years have gone into its creation.
Cheers,
500Eboard Management