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Home alignment thumbs up

DW SD

E500E Guru
Member
Hey All,

Big thanks to Glen for his help and the use of his digital camber measurement tool (it was on extended loan)! It made the iterative process MUCH EASIER as one of us could adjust and the other measure, etc. Glen's great problem solving skills and logical and practical thinking made the exercise quicker and more efficient too. Again, thank you much Amigo!

Yesterday we setup my smart strings alignment strings adapted to fit the 124.036 and dialed in caster, camber and toe settings front and rear. Took us about four hours.

Up front.....
Our method for setting caster was more of a relative measurement than actual (we don't yet have turn plates to accurately measure the front wheel angles). We'd measure camber at full lock positions on each wheel and use the difference for our relative caster measurement. Our strategy was to maximize caster on the wheel with the least available caster adjustment. Then we matched the caster on the other side. In short, we maximized caster, making them consistent and also adjusted camber to match.

Front wheels are set at -1.5 +/- .1 camber. Camber change (relative caster as described above )was 13.2 on the right. Camber change on the left was 13.0
Rear wheels are set at 1.2 +/- .1 camber.
A note ....... camber measurement tool is more accurate than the floor of my garage was level. Very small elevation changes in the garage floor surface are picked up by the tool.
Rears are toe-in 1/16" each
Fronts are toe-out 1/16" each
Thrust angle = zero

Driving feedback.
The car drives dead straight on the highway. With a bit of toe out dialed in upfront, the steering feels livelier in turns and turn-in improved, but still requiring only tiny inputs to keep it centered in the lane down the highway. Compared to before, it also seems to be more consistent in turning feel each direction. At baseline, toe was not even side to side and actually significant upfront.

A few other notes..
In between adjustments we'd roll the car two or three feet forward and backward as well as exercising the rear suspension to allowed the suspension to settle.
We did not use a spreader bar, but think the settling process did make setting front toe repeatable.
With the engine turned off there is more slop in the steering wheel. It takes some iterations to make sure the wheel is set dead center when setting toe.
Every suspension component is new within three years and less than 12k miles (most of it within a few months) and either lemfoerder or genuine MB. I think the slop in the front end is minimized in my car. With more slop, the results of the process may vary.

Upcoming projects:
I'd still like to make the steering ratio more aggressive as well as optimize bump steer. Glen suggested the common race car setup technique of bending the steering arms to improve bump steer characteristics and reduce their effective length. This is a great plan and one I will likely follow.
I've also considered custom shortened steering arms with bump steer spacers.

We shall see. No rush, but something with which I'd like to experiment!
 
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Well I failed to take a picture with entire alignment setup attached. But here's a few photos of the adapter I made for attaching the alignment setup in the rear. I used some of the rear bumper mounting bolts to mount the aluminum fixture I built to mount the alignment rig.
 

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The alignment process is interesting and results came out great. We'll have to do mine next :-)
 
... I used some of the rear bumper mounting bolts to mount the aluminum fixture I built to mount the alignment rig.

This assumes that the rear bumper mount is "squared" with the auto body and suspension. Can you let me know how to check if the guide string is properly aligned (parallel/squared) with the with the body/suspension? It is easy to "square" the guide line on a non-staggard setup. But, I'm having difficulty setting it up on a staggard wheels setup. So, I adjust my toes by measuring the front and rear of the front tires and the front and rear of the rear tires. I know this may not be the correct way to do a 4-wheel alignment. But, IMO it's better than using a guide string that is not properly squared with the car.

I'll appreciate any input...Thanks.
 
Hi Ed,
The strings are squared side to side vs. the center of the hubs. You set the distance from each set of hubs evenly (fronts and rears had slightly different measurements from the strings to the hubs).

The fixtures / jigs are totally adjustable, so the bumper mount does not need to be square.
The strings create a parallelogram (not necessarily a rectangle). If the poles hold the strings at the same distance apart, the strings will be 100% parallel. In the Smart Strings setup, three sets of grooves are machined into the poles so it is nearly impossible to mess that up :-)

Hope that helps!

Doug
 
Hey Ed,
one more thing... it is worth noting that the Smart String fixture moves with the car, so you just set the strings relative to the front and rear hubs one time, even when rolling back and forth to settle the suspension.

shoot me an email or PM and I'll send you back my # if you'd like to discuss on the phone.

Doug
 
...shoot me an email or PM and I'll send you back my # if you'd like to discuss on the phone.Doug

Thanks for your offer. But, I don't want to waste your time explaining the Smart String procedures while I'm using the Jack stand, carpenter's square and string procedures. Maybe I can observe when you do Glen's alignment. Encinitas or Carlsbad is just a stone throw from Corona on a 036. I'll bring my camber gauge.
 
Yeah, you can easily do the same with the strings on jack stands. Just make sure you set the stands far enough away to allow the car to roll back and forth after you settle the suspension.

As for setting up the strings on jack stands and centering the car within, the same principle could be used.

Of course, you'd be welcome when we do Glen's.
 
Just wanted to report in. The car drives beautifully and dead straight. I'm getting used to it and notice a bit more confidence in the corners.

I did install hub-centric 15mm spacers at the front wheels. They induced a vibration in the steering wheel, so I've removed those. Though hub-centric, there was still a bit of play between the spacer and the hub. Maybe the tolerances weren't so great. Really happy with how this car drives.

up to 100mph (no reason to go faster) it is rock solid with no play in the wheel at all. All the new components really fixed that.

Doug
 
Just wanted to report in. The car drives beautifully and dead straight. I'm getting used to it and notice a bit more confidence in the corners.

I did install hub-centric 15mm spacers at the front wheels. They induced a vibration in the steering wheel, so I've removed those. Though hub-centric, there was still a bit of play between the spacer and the hub. Maybe the tolerances weren't so great. Really happy with how this car drives.

up to 100mph (no reason to go faster) it is rock solid with no play in the wheel at all. All the new components really fixed that.

Doug

Doug I had the same issue up front with my spacers, just a very slight vibration, so I put them in the back and got bolt on spacers for the front, its all good now.
 
I'm still confused here. Could you post links to the exact brand/type of hubcentric spacers that did not work (i.e., caused vibration) and also the spacers that did work (no vibrations)...?

Thanks!

:confused:
 
Got it. So, which spacers did work, presumably with no "play" on the hub center...?

:apl:
 
so far, no spacers worked for me ~ hence my question to Karl. I removed the one set and haven't tried again. Due to the camber links, I really don't need them in the rear. Could probably push 5mm. Upfront 15mm was perfect.

This is with the staggered Monoblock II Aeros.

Doug
 
Ohhhh.... so you mean that the vibration went away after spacers were removed, and the wheels were installed directly on the hubs. Correct?

:detective:
 
I ran the spacers for several days, total. Had the wheels off and on trying to make sure they were centered, using different torquing procedures. The vibration was directly (and obviously) dependent upon whether I had the spacers installed or not. Spacer = vibration. No spacer = no vibration.

I'm open to running spacers, still have the long lug bolts, but not at the expense of vibration.

Doug
 
Thanks for clarifying, Doug. I wonder if those spacers were out of tolerance. Maybe measure the hub ID on the spacer, and see if it is identical the the ID on the wheel? I believe spec is 66.67mm... if the spacer ID is slightly larger, that could allow it to move around on the hub a few tenths of a mm, which would cause vibration...

:drink:
 
Hey Karl,
Good to know!
Which bolt-on spacers did you buy? How thick?

Doug

I have ran all brands and all sizes of spacers on cars for years with no issues at all, but I did get a slight vibration in the front on my E500 so I am now running H&R DRA (bolt on) 25MM spacers in the front with no issues at all.
 
I did measure the spacers a good set of Mitutoyo digital calipers. The top hat OD I'm measuring is about 66.3mm on each, which could be the problem itself.
The ID I measured is about 66.55mm (seems too small doesn't it) but that could be an issue with using the calipers. They aren't like using an inside micrometer. The parts are consistent from one to the other.
I did not measure the hub diameters.

Doug
 
Karl,
Do you have an old set of spacers I could try? 15mm to 20mm would be perfect.

thank you,

Doug
 
Forget spacers, more trouble than they are worth. Speaking of which, I was in my tuners personal E55 AMG with a 5.6L Brabus engine (500+hp) along with a Brabus suspension and with hubcentric spacers in the rear this past Saturday. Long story short, he turned off the ASR and floored it…only to hear a loud and grinding noise from the rear, after 10 feet of travel. I looked over my left shoulder and what do I see, the spacer bouncing off the pavement and heading backwards. The power of the car ripped the bolts off the spacers and the wheel was off the car and stuck under the rear left fender. My tuner forgot he still had rear spacers on when he dropped in the 5.6L Brabus engine a few years ago and this past Saturday, he reminded himself and at a cost of a new wheel why never to run spacers. Now, given, this test was with a car pushing a lot more horses vs. our .036’s, the same rule applies – go the spacers route, and you are on your own. You couldn't play me enough to even listen while someone was trying to sell me on the idea of running spacers.
 
The "top hat" or O.D. side of my H&R spacer measures 66.38, similar to yours however the inside or "hub" side measures 66.45 I.D. Absolutely no discernable difference with or without them.

drew
 
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Karl,
Do you have an old set of spacers I could try? 15mm to 20mm would be perfect.

thank you,

Doug

I will see what I have if any.

Forget spacers, more trouble than they are worth. Speaking of which, I was in my tuners personal E55 AMG with a 5.6L Brabus engine (500+hp) along with a Brabus suspension and with hubcentric spacers in the rear this past Saturday. Long story short, he turned off the ASR and floored it…only to hear a loud and grinding noise from the rear, after 10 feet of travel. I looked over my left shoulder and what do I see, the spacer bouncing off the pavement and heading backwards. The power of the car ripped the bolts off the spacers and the wheel was off the car and stuck under the rear left fender. My tuner forgot he still had rear spacers on when he dropped in the 5.6L Brabus engine a few years ago and this past Saturday, he reminded himself and at a cost of a new wheel why never to run spacers. Now, given, this test was with a car pushing a lot more horses vs. our .036’s, the same rule applies – go the spacers route, and you are on your own. You couldn't play me enough to even listen while someone was trying to sell me on the idea of running spacers.

I have read a lot of stuff on the net like this, and seen 200 mph race cars using spacers so I don't know what to believe.

I just know they have always worked for me and millions of other people use them with no issues, but of course having the right off set with no spacers is best.
 
I have read a lot of stuff on the net like this, and seen 200 mph race cars using spacers so I don't know what to believe.
I suspect part of the question is the spacer design, i.e. is it a plain spacer with extra-long bolts required, or is it the type that bolts to the hub and then you bolt the wheel to the spacer.

Steve, I'd love to know which type of spacer Ralph had on that failed. Oh, and was that a W210 or W211 E55? Sounds like a cool car!

:deniro:
 
The 12mm spacer was from H&R - and all bolts were sheared in half. Ralph does not recall the spacers series, just the width. He also didn't get better bolts for the spacers, although he doubts that would have helped in the long run, with him letting the car run hard.

Btw, the Brabus engine is actually a 5.8L instead of the 5.6L I listed earlier. It was build for a customer who drove the car for 30K before selling to Ralph, who wanted an E55 AMG sleeper. He still might debadge the car completely in the future. When he floored it, he surprised the shite of me, for a split second I thought "WTF is this, E55 AMG my ass!". He managed to do a burnout from rolling at 30mph that he could have held for longer than the 40 feet we passed, the traffic light got in the way.
 
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Interesting.. I've seen ppl make with their shop equipment some alignment stuff.

It should be noted you are checking only camber and toe. The caster while not effecting tire wear appreciably, the front does effect driving character. A little extra on the RHS for road crown is not unusual.


Michael
 
Interesting about the sheared bolts. I think the friction between the spacer and hub created by the preload from the bolts should carry the wheel torque, not the bolts themselves. I wonder if they became loose? Then they would be stressed back and forth in bending under braking and thrust. The amount of stress to shear those bolts would seem phenomenal.
 
Interesting.. I've seen ppl make with their shop equipment some alignment stuff.

It should be noted you are checking only camber and toe. The caster while not effecting tire wear appreciably, the front does effect driving character. A little extra on the RHS for road crown is not unusual.

Michael

Michael,
Do you disagree with this method of checking caster? While it doesn't provide an exact measurement it did allow us to max out and set relatively evenly. We agreed as you suggested that a bit more on the RHS wasn't a bad thing.

"Our method for setting caster was more of a relative measurement than actual (we don't yet have turn plates to accurately measure the front wheel angles). We'd measure camber at full lock positions on each wheel and use the difference for our relative caster measurement. Our strategy was to maximize caster on the wheel with the least available caster adjustment. Then we matched the caster on the other side. In short, we maximized caster, making them consistent and also adjusted camber to match. "

To my knowledge, normally caster is measured by the camber delta at +/- 15 or 20 degrees of wheel angle.

The proof seems where the rubber meets the road is the car drives dead straight down the highway. I do not think we just got lucky.

Cheers,

Doug
 

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