I have been troubleshooting this problem for the past week with no luck. Maybe someone else can throw in some suggestions since I'm running out of ideas.
At 45 mph, I can put the car in neutral and rev the engine all the way to redline without any apparent hesitation or stumble. But if I hold it down in first or second gear, when I accelerate and reach 4000 RPM, it hangs up and doesn't want to go past 4000 even when it's floored. If I try to push it past 4000 it will act as if the ignition is dropping off and misfires violently. Even with fairly new motor mounts I can feel the engine jerking around. I hate to say it but I think I even heard some popping at that point. It's almost like there's a governor at 4000 RPM whenever the car is in drive or a lower gear. In neutral while moving forward with no load on the engine, it seems to be okay all the way to the redline.
I'm getting one recurring code now -- the transmission overload protection switch does not close (DTC 8 on the EZL/DI module 17). I have the switch on order and will change it this week. I am aware of the note in the service manual that states, "In the event of the complaint 'misfiring at high speed' the transmission overload protection switch . . . should be checked."
The problem I have is that the car is really sluggish to get up to 4000 RPM with a load on it and there is also an intermittent stumble at idle (about once every ten seconds), so there is a problem below 4000 RPM where the overload protection switch should not even play a role. The idle stumble seems to get worse after it's come down from an attempt to force it past 4000 RPM. At one point, it actually stalled when I tried to force it past 4000.
This is what I've done to troubleshoot so far:
Replaced plugs with F8DC4;
Replaced rotors and caps (distributor dust guards are in good condition);
Replaced five plug boots (now all within 2K Ohms +/- .15 K Ohms, as measured from the distributor end to the bottom end of the plug boot);
Checked conductivity of both coil wires (zero resistance);
Installed known good ignition coils from my other E420;
Installed known good LH module from my other E420;
Replaced crank position sensor at back of engine;
Replaced IAT sensor; and
Fuel filter was replaced several months ago.
Aside from the overload protection switch, does anyone have any thoughts on what could cause the car to act like this?
Thanks.
At 45 mph, I can put the car in neutral and rev the engine all the way to redline without any apparent hesitation or stumble. But if I hold it down in first or second gear, when I accelerate and reach 4000 RPM, it hangs up and doesn't want to go past 4000 even when it's floored. If I try to push it past 4000 it will act as if the ignition is dropping off and misfires violently. Even with fairly new motor mounts I can feel the engine jerking around. I hate to say it but I think I even heard some popping at that point. It's almost like there's a governor at 4000 RPM whenever the car is in drive or a lower gear. In neutral while moving forward with no load on the engine, it seems to be okay all the way to the redline.
I'm getting one recurring code now -- the transmission overload protection switch does not close (DTC 8 on the EZL/DI module 17). I have the switch on order and will change it this week. I am aware of the note in the service manual that states, "In the event of the complaint 'misfiring at high speed' the transmission overload protection switch . . . should be checked."
The problem I have is that the car is really sluggish to get up to 4000 RPM with a load on it and there is also an intermittent stumble at idle (about once every ten seconds), so there is a problem below 4000 RPM where the overload protection switch should not even play a role. The idle stumble seems to get worse after it's come down from an attempt to force it past 4000 RPM. At one point, it actually stalled when I tried to force it past 4000.
This is what I've done to troubleshoot so far:
Replaced plugs with F8DC4;
Replaced rotors and caps (distributor dust guards are in good condition);
Replaced five plug boots (now all within 2K Ohms +/- .15 K Ohms, as measured from the distributor end to the bottom end of the plug boot);
Checked conductivity of both coil wires (zero resistance);
Installed known good ignition coils from my other E420;
Installed known good LH module from my other E420;
Replaced crank position sensor at back of engine;
Replaced IAT sensor; and
Fuel filter was replaced several months ago.
Aside from the overload protection switch, does anyone have any thoughts on what could cause the car to act like this?
Thanks.






