I probably misspoke when I said bare metal. Here is what is being proposed, along of a sample photo, one of many, assessing the car's current paint condition. Leaving aside for now the crazy cost of it all, does this sound like the right approach?
Bruce, We have checked mil thickness on the body all around your E500 to get a feel for what is underneath the existing painted panels and I have roughed out a preliminary estimate to remove the exterior hardware, strip paint on the needed areas that are basically the rear quarter panels and rear doors, luggage lid, hood, front fenders and the sunroof panel. I have also checked on parts availability primarily to check on the exterior molding and windshield plastic fasteners. Looks like 90% of the fasteners are available, most of the exterior hardware is also available except for a few door exterior trim parts. The rear window is available with the heater if that is something you would want to address. This is all good news so far.
As far as body work under the paint I gave it my best guesstimate on the quarter panels judging the surface size of each panel and the same with the rear doors (I’m guessing the rear doors have extra materials due mostly too the color blending process that was done when repairing the adjacent quarter panel). I’m not exactly sure what the issue is with the rear bumper fit. I’m guessing the rear bumper center bar is bent but it’s hard to know exactly until we remove the rear bumper. All of that being said, the preliminary estimate total is at 120 body labor hours (this would be disassembly, nice tight body work that would be tightening up any substandard metal work underneath the existing paint), assembly and about 200 refinish hours.
I did include just a few parts that came up in my software like sunroof seal, a few door weather strips that total up to about $500, no fastener clips so far but judging by what I have seen so far fasteners would be about $200 - $300 for what’s going to be obviously needed for reassembly. Rear window looks to be about $700 according to what I’m seeing less shipping and installation. Installation involves removal of some adjacent interior panels and replacement with a urethane seal kit.
All refinish materials used are 100% BASF Glasurit solvent based base coat, beginning with Glasurit Epoxy on all bare steel and aluminum (this is your lifetime corrosion protection just like was done in Germany back in 1994). The final topcoat is finished in Glasurit Urethane UV Resistant Clear Coat (this is on of the recommended clear coat finishes recommended in high UV exposure areas like New Zealand and Australia). The finish will have better than original German paint texture, gloss and longevity that was due to more modern technology and chemistry. This also includes painting all the lower lighter accented plastic bumpers and cladding with the original flexible satin gloss finish like original.
Your car would get a thorough detail of the wheels (removal of four wheels for cleaning and detail of the wheels, underside wheel arches, disc brake hat and caliper refinish so all of that looks clean, bright and fresh as you walk around the car). You would receive regular photograph updates throughout the process with explanations of what is being done over the process.
I have contacted my upholstery shop, Kevin’s Upholstery and get some input on upholstery on the front seats. There are possibly new pre made covers but if not Kevin can fabricate new covers and they will look exactly correct. Kevin does some amazing work. If you would like to pursue having the seats done I can remove the seats and have Kevin work on that part while the car is in our shop having the other work completed. I do also have an interior guy that can come in and freshen up the worn or stained interior door panels, seats etc. as needed if that is something that you would like to pursue.