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Repaint is Complete -- Exceeded My Expectations

VT Blue

E500E Enthusiast
Member
Greetings. Some context to begin...

My 500E has been in south Florida since I bought it on BaT roughly seven years ago. When I picked it up, I was disappointed that the clearcoat was crazed with hairline scratches throughout; apparently this is somewhat common in '90s German cars with the advent of water-based paint systems (as I understand it).

Since purchasing, I have been on a quest (think Holy Grail) to find a conscientious, trustworthy paint shop that would deliver a very high quality, long-lasting repaint. To be clear, I was willing to pay -- quality costs something and I am a firm believer in doing things 'right' the first time -- but the car would continue to be driven and seasonally enjoyed; it would never be be a garage queen, though snow and salt are verboten.

My search included conversations with MB Classic (very expensive), MBNA, MBCA members, friends I know in the car business, this forum, and searches that went as far west as Chicago, north to southern Wisconsin, to Vermont (where I live), Boston/New England and literally everywhere in between. There were many recommendations but most shops were focused on collision, and I feared a "collision mentality" when having a full repaint. Many of the ones that were classic car focused disqualified themselves for reasons I won't go into here. For six years I bugged Pierre, who does all of the mechanical work on my car, and he could not recommend anyone in Florida, let alone anywhere else...until late last year.

Pierre introduced me to a guy named David Forman of Forman Garage in Palm Harbor, FL (Tampa area). Pierre had two customers who had taken their cars to David and the results were very good, good enough for him to suggest I contact David.

On March 4th, the car and I showed up at David's. There was no visible rust except a small bit on the surface near the passenger-side front corner of the sunroof. David and I had a fulsome discussion of the process and his recommendations: We were going down to bare metal (do it right) and the front/rear glass was coming out...David came up with an estimate, along with the usual caveats. We shook hands and I left my car with him. And, to be clear, we had spoken on the phone a few times before I stopped by and dropped off the car.

From the start, my definition of the "ideal" body person (or mechanic, or employee, etc.) would reflect these traits: 1. Super conscientious 2. A perfectionist mentality 3. Pride in one's work and 4. Attention to detail x100. David hit every one of these areas squarely on the head. Frankly, I could not have asked for anyone better -- period. Full Stop. I consider myself incredibly fortunate to have been introduced to him.

Below is a photo journey of the process. One thing that came up as a cloud (with a silver lining) was rust that I did not even dream was there. I'm the third owner, and the first one (CEO of a well-known company) lived in Cleveland but spent winters in AZ -- the car was in a climate controlled garage while he was away; the second owner (a physician) lived in temperate North Carolina. Didn't matter. You'll see rust that appeared/destroyed the driver-side accumulator bracket, and appeared around the rear window thanks to a ham-fisted replacement (we think) by a previous owner. There's more, but in small doses, thankfully. The silver lining: David is an insanely talented welder, and very well educated on our cars. He knows that the metallurgical properties vary depending upon the part of the car we were dealing with, so he made sure to match those qualities/properties with each area he treated. How? He found MB parts with matching metals at a salvage yard and applied them to the corresponding areas. In the case of the accumulator, the bracket was so far gone he had to re-fashion a new one. You'll see that below. While I am not a welding expert by any stretch, I have friends who are and they spoke highly of his craftsmanship.

You'll see that we added weep holes to the bottom of the rocker panels behind each front wheel to avoid any sitting water/elements in the future. It was clearly a design flaw not to have them in the first place, IMHO.

Thanks for getting through a long pre-amble but I thought it was important to create context. Right now the car is getting PPF applied to the front end, including the (insanely valuable) headlights, full hood, mirrors and rocker panels down the length of the car. For those that are interested, Auto Paint Guard in Tampa is doing that work, and will add a ceramic coating to all surfaces when I'm back in a month or so. Yes, Pierre recommended them and so did a number of other people I know/trust in the area.

Finally, thanks to all of those on this forum who helped me out, especially Dave and Gerry; Pierre and his right hand man Jesse, who was valiant in procuring/delivering parts and advice; and of course to David Forman who made it all work just as I had dreamed. And before anyone asks, I have zero affiliation or commercial connection with anyone mentioned other than being a full-paying customer. I do, however, like to promote great work -- which is rare these days -- and David certainly deserves it, as does Pierre.


IMG_9716.jpegIMG_9719.jpeg2592DE80-1115-43DC-9431-88DA363A6433.jpeg

While not clear from a distance, one can really see the crazing in the clearcoat on top of the trunk and below the C-pillar/sail.

Areas of rust (below)...

IMG_9732.jpeg
IMG_9734.jpegIMG_9743.jpeg
The last shot (on the right) shows some of the issues we had around the rear window.

Below are shots of the driver-side brake accumulator as we found it. In the first shot (on the left), you can see David's hand/blue glove holding the front rocker and all of the debris that was accumulated in it, hence our weep hole additions (a picture is farther down the page).

IMG_9744.jpegIMG_9745.jpegIMG_9792.jpegIMG_9793.jpegIMG_9794.jpegIMG_9795.jpeg

New rocker attachment, accumulator bracket, etc., below. The last shot is of it dry-fitted before final assembly.

IMG_1085.jpegIMG_0987.jpegIMG_1086.jpegIMG_1031.jpeg

And the weep holes we added to the forward rockers...

IMG_0765.jpeg

Rear window rust below, and it's repair afterward...

IMG_0115.jpegIMG_0114.jpegIMG_0116.jpegIMG_0118.jpeg

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Body sanding, prep-prep and more prep, etc.

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And voila! Pictures from this past Sunday when I picked it up. It was harsh, midday sun so detail is missing is some shots, but trust me, David's work speaks for itself and I was over the moon.
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Greetings. Some context to begin...

My 500E has been in south Florida since I bought it on BaT roughly seven years ago. When I picked it up, I was disappointed that the clearcoat was crazed with hairline scratches throughout; apparently this is somewhat common in '90s German cars with the advent of water-based paint systems (as I understand it).

Since purchasing, I have been on a quest (think Holy Grail) to find a conscientious, trustworthy paint shop that would deliver a very high quality, long-lasting repaint. To be clear, I was willing to pay -- quality costs something and I am a firm believer in doing things 'right' the first time -- but the car would continue to be driven and seasonally enjoyed; it would never be be a garage queen, though snow and salt are verboten.

My search included conversations with MB Classic (very expensive), MBNA, MBCA members, friends I know in the car business, this forum, and searches that went as far west as Chicago, north to southern Wisconsin, to Vermont (where I live), Boston/New England and literally everywhere in between. There were many recommendations but most shops were focused on collision, and I feared a "collision mentality" when having a full repaint. Many of the ones that were classic car focused disqualified themselves for reasons I won't go into here. For six years I bugged Pierre, who does all of the mechanical work on my car, and he could not recommend anyone in Florida, let alone anywhere else...until late last year.

Pierre introduced me to a guy named David Forman of Forman Garage in Palm Harbor, FL (Tampa area). Pierre had two customers who had taken their cars to David and the results were very good, good enough for him to suggest I contact David.

On March 4th, the car and I showed up at David's. There was no visible rust except a small bit on the surface near the passenger-side front corner of the sunroof. David and I had a fulsome discussion of the process and his recommendations: We were going down to bare metal (do it right) and the front/rear glass was coming out...David came up with an estimate, along with the usual caveats. We shook hands and I left my car with him. And, to be clear, we had spoken on the phone a few times before I stopped by and dropped off the car.

From the start, my definition of the "ideal" body person (or mechanic, or employee, etc.) would reflect these traits: 1. Super conscientious 2. A perfectionist mentality 3. Pride in their work and 4. Attention to detail x100. David hit every one of these areas squarely on the head. Frankly, I could not have asked for anyone better -- period. Full Stop. I consider myself incredibly fortunate to have been introduced to him.

Below is a photo journey of the process. One thing that came up as a cloud (with a silver lining) was rust that I did not even dream was there. I'm the third owner, and the first one (CEO of a well-known company) lived in Cleveland but spent winters in AZ -- the car was in a climate controlled garage while he was away; the second owner (a physician) lived in temperate North Carolina. Didn't matter. You'll see rust that appeared/destroyed the driver-side accumulator bracket, and appeared around the rear window thanks to a ham-fisted replacement (we think) by a previous owner. There's more, but in small doses, thankfully. The silver lining: David is an insanely talented welder, and very well educated on our cars. He knows that the metallurgical properties vary depending upon the part of the car we were dealing with, so he made sure to match those qualities/properties with each area he treated. How? He found MB parts with matching metals at a salvage yard and applied them to the corresponding areas. In the case of the accumulator, the bracket was so far gone he had to re-fashion a new one. You'll see that below. While I am not a welding expert by any stretch, I have friends who are and they spoke highly of his craftsmanship.

You'll see that we added weep holes to the bottom of the rocker panels behind each front wheel to avoid any sitting water/elements in the future. It was clearly a design flaw not to have them in the first place, IMHO.

Thanks for getting through a long pre-amble but I thought it was important to create context. Right now the car is getting PPF applied to the front end, including the (insanely valuable) headlights, full hood, mirrors and rocker panels down the length of the car. For those that are interested, Auto Paint Guard in Tampa is doing that work, and will add a ceramic coating to all surfaces when I'm back in a month or so. Yes, Pierre recommended them and so did a number of other people I know/trust in the area.

Finally, thanks to all of those on this forum who helped me out, especially Dave and Gerry; Pierre and his right hand man Jesse, who was valiant in procuring/delivering parts and advice; and of course to David Forman who made it all work just as I had dreamed. And before anyone asks, I have zero affiliation or commercial connection with anyone mentioned other than being a full-paying customer. I do, however, like to promote great work -- which is rare these days -- and David certainly deserves it, as does Pierre.


View attachment 196971View attachment 196972View attachment 196973

While not clear from a distance, one can really see the crazing in the clearcoat on top of the trunk and below the C-pillar/sail.

Areas of rust (below)...

View attachment 196974
View attachment 196975View attachment 196976
The last shot (on the right) shows some of the issues we had around the rear window.

Below are shots of the driver-side brake accumulator as we found it. In the first shot (on the left), you can see David's hand/blue glove holding the front rocker and all of the debris that was accumulated in it, hence our weep hole additions (a picture is farther down the page).

View attachment 196977View attachment 196978View attachment 196979View attachment 196980View attachment 196981View attachment 196982

New rocker attachment, accumulator bracket, etc., below. The last shot is of it dry-fitted before final assembly.

View attachment 196983View attachment 196984View attachment 196985View attachment 196986

And the weep holes we added to the forward rockers...

View attachment 197037

Rear window rust below, and it's repair afterward...

View attachment 196999View attachment 197000View attachment 197001View attachment 197003

View attachment 197004View attachment 197005View attachment 197006View attachment 197007View attachment 197008View attachment 197009View attachment 197010View attachment 197011
View attachment 197012View attachment 197013View attachment 197014View attachment 197015

Body sanding, prep-prep and more prep, etc.

View attachment 196987View attachment 196988View attachment 196989View attachment 196990View attachment 196991

View attachment 197016View attachment 197017View attachment 197018View attachment 197019View attachment 197021View attachment 197022View attachment 197023View attachment 197024View attachment 197025View attachment 197026
And voila! Pictures from this past Sunday when I picked it up. It was harsh, midday sun so detail is missing is some shots, but trust me, David's work speaks for itself and I was over the moon.
View attachment 197027View attachment 197028View attachment 197030View attachment 197031View attachment 197032View attachment 197033View attachment 197034View attachment 197035View attachment 197036
Marvelous! Thank you so much for sharing the process.
 
Greetings. Some context to begin...

My 500E has been in south Florida since I bought it on BaT roughly seven years ago. When I picked it up, I was disappointed that the clearcoat was crazed with hairline scratches throughout; apparently this is somewhat common in '90s German cars with the advent of water-based paint systems (as I understand it).

Since purchasing, I have been on a quest (think Holy Grail) to find a conscientious, trustworthy paint shop that would deliver a very high quality, long-lasting repaint. To be clear, I was willing to pay -- quality costs something and I am a firm believer in doing things 'right' the first time -- but the car would continue to be driven and seasonally enjoyed; it would never be be a garage queen, though snow and salt are verboten.

My search included conversations with MB Classic (very expensive), MBNA, MBCA members, friends I know in the car business, this forum, and searches that went as far west as Chicago, north to southern Wisconsin, to Vermont (where I live), Boston/New England and literally everywhere in between. There were many recommendations but most shops were focused on collision, and I feared a "collision mentality" when having a full repaint. Many of the ones that were classic car focused disqualified themselves for reasons I won't go into here. For six years I bugged Pierre, who does all of the mechanical work on my car, and he could not recommend anyone in Florida, let alone anywhere else...until late last year.

Pierre introduced me to a guy named David Forman of Forman Garage in Palm Harbor, FL (Tampa area). Pierre had two customers who had taken their cars to David and the results were very good, good enough for him to suggest I contact David.

On March 4th, the car and I showed up at David's. There was no visible rust except a small bit on the surface near the passenger-side front corner of the sunroof. David and I had a fulsome discussion of the process and his recommendations: We were going down to bare metal (do it right) and the front/rear glass was coming out...David came up with an estimate, along with the usual caveats. We shook hands and I left my car with him. And, to be clear, we had spoken on the phone a few times before I stopped by and dropped off the car.

From the start, my definition of the "ideal" body person (or mechanic, or employee, etc.) would reflect these traits: 1. Super conscientious 2. A perfectionist mentality 3. Pride in one's work and 4. Attention to detail x100. David hit every one of these areas squarely on the head. Frankly, I could not have asked for anyone better -- period. Full Stop. I consider myself incredibly fortunate to have been introduced to him.

Below is a photo journey of the process. One thing that came up as a cloud (with a silver lining) was rust that I did not even dream was there. I'm the third owner, and the first one (CEO of a well-known company) lived in Cleveland but spent winters in AZ -- the car was in a climate controlled garage while he was away; the second owner (a physician) lived in temperate North Carolina. Didn't matter. You'll see rust that appeared/destroyed the driver-side accumulator bracket, and appeared around the rear window thanks to a ham-fisted replacement (we think) by a previous owner. There's more, but in small doses, thankfully. The silver lining: David is an insanely talented welder, and very well educated on our cars. He knows that the metallurgical properties vary depending upon the part of the car we were dealing with, so he made sure to match those qualities/properties with each area he treated. How? He found MB parts with matching metals at a salvage yard and applied them to the corresponding areas. In the case of the accumulator, the bracket was so far gone he had to re-fashion a new one. You'll see that below. While I am not a welding expert by any stretch, I have friends who are and they spoke highly of his craftsmanship.

You'll see that we added weep holes to the bottom of the rocker panels behind each front wheel to avoid any sitting water/elements in the future. It was clearly a design flaw not to have them in the first place, IMHO.

Thanks for getting through a long pre-amble but I thought it was important to create context. Right now the car is getting PPF applied to the front end, including the (insanely valuable) headlights, full hood, mirrors and rocker panels down the length of the car. For those that are interested, Auto Paint Guard in Tampa is doing that work, and will add a ceramic coating to all surfaces when I'm back in a month or so. Yes, Pierre recommended them and so did a number of other people I know/trust in the area.

Finally, thanks to all of those on this forum who helped me out, especially Dave and Gerry; Pierre and his right hand man Jesse, who was valiant in procuring/delivering parts and advice; and of course to David Forman who made it all work just as I had dreamed. And before anyone asks, I have zero affiliation or commercial connection with anyone mentioned other than being a full-paying customer. I do, however, like to promote great work -- which is rare these days -- and David certainly deserves it, as does Pierre.


View attachment 196971View attachment 196972View attachment 196973

While not clear from a distance, one can really see the crazing in the clearcoat on top of the trunk and below the C-pillar/sail.

Areas of rust (below)...

View attachment 196974
View attachment 196975View attachment 196976
The last shot (on the right) shows some of the issues we had around the rear window.

Below are shots of the driver-side brake accumulator as we found it. In the first shot (on the left), you can see David's hand/blue glove holding the front rocker and all of the debris that was accumulated in it, hence our weep hole additions (a picture is farther down the page).

View attachment 196977View attachment 196978View attachment 196979View attachment 196980View attachment 196981View attachment 196982

New rocker attachment, accumulator bracket, etc., below. The last shot is of it dry-fitted before final assembly.

View attachment 196983View attachment 196984View attachment 196985View attachment 196986

And the weep holes we added to the forward rockers...

View attachment 197037

Rear window rust below, and it's repair afterward...

View attachment 196999View attachment 197000View attachment 197001View attachment 197003

View attachment 197004View attachment 197005View attachment 197006View attachment 197007View attachment 197008View attachment 197009View attachment 197010View attachment 197011
View attachment 197012View attachment 197013View attachment 197014View attachment 197015

Body sanding, prep-prep and more prep, etc.

View attachment 196987View attachment 196988View attachment 196989View attachment 196990View attachment 196991

View attachment 197016View attachment 197017View attachment 197018View attachment 197019View attachment 197021View attachment 197022View attachment 197023View attachment 197024View attachment 197025View attachment 197026
And voila! Pictures from this past Sunday when I picked it up. It was harsh, midday sun so detail is missing is some shots, but trust me, David's work speaks for itself and I was over the moon.
View attachment 197027View attachment 197028View attachment 197030View attachment 197031View attachment 197032View attachment 197033View attachment 197034View attachment 197035View attachment 197036
Looks incredible. Thank you for sharing.

If you don’t mind me asking - what was the final cost in the end?

I’m looking to potentially do something similar with my car…but trying to figure out what kind of ballpark I should be looking at.

Thank you again.

Matin
 
Looks incredible. Thank you for sharing.

If you don’t mind me asking - what was the final cost in the end?

I’m looking to potentially do something similar with my car…but trying to figure out what kind of ballpark I should be looking at.

Thank you again.

Matin
Hi, Matin.
Best to contact David directly. I agreed not to provide cost information as every project can be so different...it's not fair to the person asking the question or David.
I can tell you this, though: It was a little less than half of what MB Classic wanted, and less than some estimates I had received from other "acclaimed" shops. It was excellent value, to be sure.
Send me a DM and I will provide you with his contact information if that works for you.
I don't mean to be evasive -- just fair to everyone. David can give you a good idea. He was very close for me and that was when we had no clue about the extent of rust.
Thx!

Bob
 
This is so satisfing to behold. GREAT skill and workmanship on display with a wonderful result. Thanks for sharing it so well.

It's insidious the way rust lurks. I had some too, a little less, exposed and eliminated during the repaint of my car. I'm sharing your excitement!
 
This is so satisfing to behold. GREAT skill and workmanship on display with a wonderful result. Thanks for sharing it so well.

It's insidious the way rust lurks. I had some too, a little less, exposed and eliminated during the repaint of my car. I'm sharing your excitement!
So agree about how insidious the rust worm can be Sheward. Great to hear you were able to nip it in the bud and that you did a full repaint, too. Keep them driving…
Thx!
Bob
 
@VT Blue ...Looks terrific. Curious to know if you replaced the sunroof seal and if so where you got the part from? Also curious to know if you are doing ppf and or ceramic coating once the paint has had ample time to cure. Interested to know if your paint shop articulated if there is a cure time..
 
@JwashE thanks for your kind words.

I believe we replaced the sunroof seal and I’m in the process of getting that verified, as well where we got it (if it was replaced, and I’m fairly certain it was).

Yes, I had PPF applied on the entire front end up to the windshield and leading edge of the front doors, then covering the cladding all the way back to the rear bumper. The rule of thumb that David Forman (painter) and others have suggested is a minimum of a 30-day cure before applying PPF…we waited 45’ish.

Ceramic will come next when I’m back in FL next month…timing did not permit me to have it done when the PPF was applied.

Will revert back to you on the sunroof seal when I hear.

Bob
 
FYI - sunroof gasket/seal is p/n 124-780-00-98 and is still available new for ~$110 or so from discount dealers:


New seals tend to be very tight and may take weeks or months before they settle / squeeze into normal shape with the roof closed.

:spend:
 
Hi All
Great thread and it inspired me to share. I bought this 92 500E from a forum member in spring of 21 with nearly 200k miles. it had a small front fender bender and various spots of tiredness and rust. Mechanically it didn't need too much but we did the entire body including all the proper rust repair.

I own a specialty body and restoration shop focused on primarily Porsche and Mercedes (glory years) in Haverstraw NY. I have built a team of unbelievable craftsmen and have folks working with us that formerly were with the Classic Center in CA as well as with Performance Vintage Classicos in DR.

I acquired the shop and built the team out of my own needs and the frustrations around the void of being able to get the right work done the first time without the cloak and dagger stories and personalities of individuals who spend more time telling you why they can't rather than figuring out how they can.

I wanted to have a shop that helped guys like me continue on with the hobby of owning these pre classics and enabled me to do so at a fair price. Key words here are doing it right the first time and fair price... If we have to pay fortunes then this hobby will end for the masses and we will all miss these glorious cars.

This business is not my livelihood but it is structured to provide that missing link in the hobby of owning pre or semi classic German cars. feel free to reach out if anyone would like my opinion on a project. I feel strongly that we all need to support one another in our journeys and not just jockeying around used car trading by putting lipstick on pigs and selling off through BAT or others.

Currently I have a number of 70's to 2000s MBs including some rare pre mergers, one of which I sent to Jono in GA (evidence of how we can all work together as a community).

Peace and love to you all and happy new year
 

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@rg588911 - your car looks fantastic - thanks for sharing! You might consider starting a new OWNER thread. The forum admins can move or copy this post to a new OWNER thread if you'd like to do that.

Were you able to buy a new battery box, or did your shop fabricate a custom replacement to weld in? Looks like the old one was in pretty bad condition.

:duck:
 
@rg588911,
:welgroup:
Wow, nice job! Those battery boxes and acid batteries are a main cause of rust/body rot on E500Es. You did a fantastic job on your car! The finished project looks great.

I fortunately caught mine in the battery tray stage and installed a new/used one along with an AGM battery.

You would be a welcomed member to our group. There seems to be no end to rust problems with 124036s and 34s advice is always welcome. I’m with gsxr in that you should start an Owner’s Thread.

Again Welcome:)
 
Wow, great project and work @rg588911 ! Thanks for posting and I feel a bit of brotherly love as we both had decent sized projects, including some rust issues. That said, it looks like you and your team's work turned out fabulously. Love the 928 and 911 garagemates, both of which are terrific colors, too.
 
@rg588911 - your car looks fantastic - thanks for sharing! You might consider starting a new OWNER thread. The forum admins can move or copy this post to a new OWNER thread if you'd like to do that.

Were you able to buy a new battery box, or did your shop fabricate a custom replacement to weld in? Looks like the old one was in pretty bad condition.

:duck:
Thanks that’s a good idea.

It was a new box. Lucky to get one
 
Wow, great project and work @rg588911 ! Thanks for posting and I feel a bit of brotherly love as we both had decent sized projects, including some rust issues. That said, it looks like you and your team's work turned out fabulously. Love the 928 and 911 garagemates, both of which are terrific colors, too.
Thanks. Yes I have a few fun ones…
 

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