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To get at these, it is a very good idea to have a combination of 12-inch and six-inch extensions for a 3/8"-drive ratchet, along with a "wobbly" extension that allows access from an angle.
The rubber water drain at the top of the transmission tunnel is a collector from the under-windshield area. The part number for this is 124 830 00 251)Water drain from top of transmission tunnel. Seemed like it was 124 832 00 25 but it doesn't turn up on a search.
Two of these are needed; part number 140 830 01 96. Be sure to get the two clamps for them as well -- part number 126 995 00 46 !!2)A/c drains
I am not sure what this number is; I re-used my original retainer. I believe the number may be 126 257 00 40. If it is, MB is indicating that it is no longer available.3) Plastic retaining plug in post #56 (last picture)
This part number is 102 014 00 334) Transmission flywheel bolts access cover
I simply used a 1/2" drive, 27mm socket on the front crankshaft bolt. I used a long handle so that I could reach the handle while underneath the car to turn it. You must always turn the engine clockwise. If you cannot do this, then you should have a "helper" bump-start the car via the key. But I am not familiar with a situation on an M104, M117 or M119 engine whereby you would NOT be able to turn the engine via the front crank bolt.Also (and this might be the most important) How did you turn the engine for access to the flywheel bolts? This to me (aside from the top bellhousing to block bolt) was the most frustrating part of the job. You barely mentioned it as being a snag so I'm curious to your method. I don't have a single bolt for the crankshaft pulley if there's a change in engines. I have the multiple bolts.
Question ... local rebuild vs Sun Valley ... for example, what's the warranty with Sun Valley ... vs ... reputation and warranty with your local shop ...
MB and SV are both 2 years / unlimited mileage, correct? I'm not positive since I've not purchased from either.
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DO NOT cut the gasket !!!!1)Did you do anything with the paper oil pan gasket to block by the carrier? With my thinking, even though it was relatively clean (cleaned it some more of course), even if there's one spec of dirt that finds its way in between the gasket and the oil pan from dislodging the carrier to remove it and the seal, it's not going to seal properly. Can I cut it off (which will make a horseshoe shape almost similar to the upper timing chain cover on the M104 engines) and use a metal to metal sealer to make up the difference or is that too wide a gap for such an application even though the bottom bolts will 'pull' it towards the pan?
Aye, indeed ... good proactive maintenance that avoids problems down the road. Only really applicable if you plan to keep the car; most people don't bother and that is OK....2) The Y drain tube atop the transmission that I thought was still in good shape, turned out to be more plastic than rubber with leaves etc dropping through as soon as it came off. That's going on the order list. Wouldn't have even thought of checking it if it wasn't for you.
It's a HOW-TO that I never got to before I sold the car. However I did have the tubes and provided them to the new owner. The center console side carpet pieces must be removed and then the tubes can be replaced from inside the car. Best to do this while the transmission is out of the car so you can get at the tubes from both above and below when removing and installing.3) The a/c drain tubes also are getting replaced, and I've tried to find it somewhere but can't. How are they replaced? I saw you said to go inside but don't want to take off more than I have to. Does the whole console have to come off or can it be accessed by removing the carpeting panels?
Again, a good item to replace. I don't think the MB skimped on quality for this piece for the newer ones. I think that heat and age get to them and they just dry out and get fibrous and cardboard-y in texture, before disintegrating. Again, HIGHLY recommended if yours is significantly degraded.4) The tunnel insulator that you replaced, I thought I was going to leave alone as mine isn't in that bad shape. However with the work I've been doing, I've been noticing that it's just powdering off whenever it's touched and I generally don't like to know I'm breating that stuff in. Since Mercedes doesn't build things the same way they used to (even on the old parts) How is the material of the new one comparable to the old one? The one on it now(original to car) is fibrous and looks like an insulator where the picture(s) I've seen make the new ones seem like textured cardboard.
The plastic plug for the bottom of the transmission housing is probably floating around, becuase they are cheap and I'm sure a lot of them got sold and are sitting in parts bins around the country. If there was an issue, I'm sure that Sun Valley Transmission has hundreds of them lying around their shop and they would be happy to sell or send one for cheap. But it sounds like you got one, which is great.5) in post #113, all the parts you told me about were available, although the nla one you told me about did have an old pick date on it, so I think it was leftover/bought out stock the seller had.
I am very close now to being able to drop the transmission. Only four bolts hold it to the engine block: one of the the two top bolts, on the driver's side; a side bolt at the 2:30 position on the clock; a side bolt at the 3:30 position on the clock, and a side bolt at the 9:00 position on the clock (one of the long starter bolts). My next move will be to remove the top-bolt, and the 2:30 bolt. Then I will support the transmission with a transmission jack, and remove the remaining 3:30 and 9:00 bolts.
Correct. On the 124.034/.036 it is easier to access the top 2 bolts from above. I can't take credit for this, Steve Geyer of SG Motorsports gave me this tip and he was 110% correct!I thought on W124.036's Dave had commented- the upper 2 bolts are easiest to reach from the top(?).
I believe on a M103,
It was a 3 ft, 1/2 extension on a swivel socket.
YMMV
Any update/resolution on this?Hi, I'm new to the forum and really appreciate all the info here. Incredible. My mechanic just installed a rebuilt trans in my 1993 500E. I purchased it from Adsitco. He got to the final steps and discovered that the rear mount that attaching to the rear housing of the transmission doesn't match up from the old trans to the new trans. Adsitco advised to switch out the old rear housing with the housing on the rebuilt trans and they would continue to honor the warranty. Does it sound right to you who have a lot of experience in this area? Apparently they told my mechanic that Mercedes may have changed this part of the transmission at some point during the production. Should I worry about this "fix"? Attached are a few photos. Thanks.
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It worked flawlessly during my short ownership.
Does anyone know off the top of their head, what positions the 2 very slightly longer bellhousing bolts are supposed to fit? Not talking about the long starter bolts. One, I think goes into the hole just above the top starter bolt but I can't figure out where the other one goes. Should have paid better attention when removing but did not notice the difference. There is a bracket for the Bowden cable that is held on by the very top bolt but doing a test fit the bolt just seems a tad long.