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a777fan,
There is no way the guys here will let you quit, so don't even think about quitting at this point.
Not necessarily in this order, but make sure the following is working properly.
1. Crank position sensor. While it has been said that M119 crank position
sensor don't fail that frequently, there is still that chance. My C36
had the so start condition after hot and it ended up being the crank
position sensor. Granted, this may be an apple to orange comparison, but
it's worth looking into.
2. Fuel pressure. Check fuel pressure thoroughly as a fuel pressure regulator sometimes causes a crank no cause condition.
3. Revisit ignition parts. After installing a brand new set of Bosch caps,
my car ran worse than with the previously deteriorated caps. Ebay
seller took back the new defective caps and refunded my money. I found a
pair of good condition caps and rotors and my car runs fairly well. For
what it's worth, I like to have matching caps and rotors (same manf.).
Revisit the rest of the ignition parts, coils, etc. solid connections at plugs, caps and coils.
BTW, my bet is that your insulators are ok, but check for cracks etc. A car can run ok with cracks, believe it or not, but does not run well with wet insulators.
4. Throttle linkages. I haven't had a backfire issues with incorrect adjustments, but I guess anything is possible.
5. ETA. I would suspect a defective ETA with a backfire before I would blame incorrect adjustments.
6. EZL. Usually a bad EZL causes no start all the time or one dead bank
all the time. A bad vaccum line at the EZL causes a stumble not a
backfire.
A bad fuel pump relay can be intermittent and cause the same symptoms. Having a little gas or a can of starting fluid when a no start occurs is a quick way to differentiate between a fuel or electric problem.
drew
For grins you can squirt a little starting fluid into the intake before trying to re-start, and see if it fires briefly or not. If so, it's a fuel issue. If not, that at least confirms ignition (or other electrical gremlin).The bad news is that it still doesn’t want to start when its hot. Its very very odd. It doesn’t stall. I got it up to 80 deg today where it stabilized (thanks to the new thermostat). Its only after I shut the car off that it doesn’t want to start again!
While it was running, I did a little poking around on the various vacuum lines. When i was fiddling with the one at the EZL, I could get the engine to stumble a little bit, which I thought was odd. It also seemed to stumble a little bit on its own here and there while it was just idling. Once it was off and wouldn’t restart, i pulled the EZL vacuum line off and tried to re-start. No change. I also cleaned up the positive battery cable and terminal, just in case the LH wasn’t getting the juice it needed once it was warm. No change.
It isn't likely to be EZL related, as EZL's tend to fail permanently, not just act up when warm. I guess you could try shutting off at 40C and see if it restarts, if so try again at 50C etc, to see if the issue begins around a particular temperature. :?:I have a blink code reader on its way, so I’ll be slightly empowered in a few days. Any other obvious tips to try in the meantime?
Yep, they are fine. The new ones appear to be OE/OEM Doducu, which IMO are the best available. The other type is Bosch. There is a third version which is different from the first two, made by Bremi, which MB never used as a parts supplier on the 124/119.Here are the new rotors, which differ in the coil contact from the old ones...Are these correct?
Imagine being 17, going to senior prom with the hottest date for Miles around. You did all the planning, rehearsing you cool over and over for weeks. Finally the day arrives, you get stuck in traffic - it starts to rain and when you finally arrive at the door, you forgot your pants.
Ok open your eyes and insert new insulators where you see the word pants.
I drive all the time without pants. The car runs fine.
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ewwww not the visual I wanted LOL!
But all that work and original insulator caps.....

A faulty crank sensor (CKP, in MB lexicon) will definitely produce a no-start. However, I think it will also cause the engine to stall / die as it heats up. At least that's what others have reported in the past with flaky CKP sensors.
Both LH and EZL share the same signal, btw... data transmitted via CAN.
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Thx Dave! Sorry, I meant the Coolant Temp Sensor (CTS).
Ah yes... there are 3 separate CTS's:
The flaky CKP sensor in my C36 caused a no start when hot and it stalled on me once at a stop light, but it never died/stalled when I was at a good speed.A faulty crank sensor (CKP, in MB lexicon) will definitely produce a no-start. However, I think it will also cause the engine to stall / die as it heats up. At least that's what others have reported in the past with flaky CKP sensors.
Both LH and EZL share the same signal, btw... data transmitted via CAN.
Ah yes... there are 3 separate CTS's:
1) 4-pin, for the LH and EZL (each module uses 2 pins, and compares readings for plausibility)
2) 2-pin, for the HVAC pushbutton unit (this also triggers the auxiliary fans on high at 107°C)
3) 1-pin, for the dash gauge / instrument cluster only
All three are located at the front of the intake manifold.
Holy crap. Talk about over engineered! Sounds like the likelihood of a temp sensor failure causing anything bad is pretty low. Cross compared? Sheesh, thats impressive.

Yes, cross compared. One sensor connect straight to the ignition module, the other sensor connects to LH. Each module than places the temperature sensor data that is reading on the databus so that the other control unit can see it as well. Also, if there is an implausibility to due to too much difference, not only are fault codes set for the implausibility, but each control unit will run off of the “safest” value as far is maintaining engine function, preventing damage, and emission optimization goes. So, the fuel injection may use the higher sensor value to avoid over fueling, while the ignition system will use the value that results in less knocking possibility, etc.
The LH M104, 119, 120 are by far the most “over engineered“ engine management systems that I have ever seen.
Later MB engine management systems are light years simpler, even though they may also do a number of fairly incredible things. One great example is the ignition system and knock management of the M112-113 series. Absolutely incredible, particularly in their day...
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Pic of Jon attached, courtesy of his neighbor Sean (ex-036 owner).
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Pic of Jon attached, courtesy of his neighbor Sean (ex-036 owner).
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77,
I have had a problem where my car will not start sometimes when hot.Same symptoms (crank, crank and crank and backfire but not start) Cool down it starts and is OK. Someone in the past (Guido aka Italian Benz on 500Ecstasy > MB Tech long gone from E500E scene) mentioned and fiddled with the cold start valve/sensor on my car. This part is right behind the throttle body. Klink or Dave should know what part I’m talking about.
I believe it monitors fuel pressure at start up. Anyway it might tie in with your throttle linkage that has been re-installed and may be out of spec.
In my humble opinion, you have taken apart and reassembled the whole top of the engine (and by the way, done a beautiful job!) If it started and ran before you began this project. To me at least I would be looking for something in the re- assembly process that is out of spec. You have disturbed an a lot of parts and pieces. It’s quite possible it’s some stupid little piece of crap mistake causing this current problem.
Don’t over diagnosis this issue. Look for an error in your work.
Anyway, Good or Bad that’s all I got!
That is all REALLY weird. The ETA has effectively no control over fuel mixture or ignition, so it's nearly impossible for the ETA to be related to a backfire, or extended cranking. There isn't a cold start valve on these cars, I think that is a CIS-E only item (Jono or Klink would know for sure). Definitely nothing on the LH system that monitors fuel pressure though. Terry is right, it's likely related to SOMETHING you may have done, but the symptoms are bizarre. The ETA adapting to the E-GAS module should be a 1-time thing, btw.
The interesting part is when you were driving, there was an occasional stutter. Maybe see if you can drive it more, and get it to act up? At this point, codes would be very helpful! Because if there are zero codes, it's looking pretty likely the root cause is somehow ignition related. (Still wouldn't hurt to squirt a small amount of starting fluid in when it won't fire, and see if that makes it fire or not... but if there was no fuel, it wouldn't backfire.)
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a77fan,
Do you have another set of caps and rotors you could try?
Have you opened up the caps and looked to see anything suspicious?
On the occasions when you try to re-start the car and it doesn't start, does it seem like car will not have a chance in hell to start, meaning no firing of cylinders and no pops or backfiring.
If it sounds like there is not way it will start, you might want to get a CKP sensor and give that a try.
But, as GSXR states, codes would be helpful.
Correct. The ETA is controlled by E-GAS on ASR cars, and T/LLR on non-ASR cars. Totally separate from the LH module, which only controls fuel injection... and EZL only controls ignition. The next generation of Bosch engine management (ME 1.0) wrapped all three of these into a single computer, used on the 1996-1999 M119.98x engines.Interesting, so the ETA doesn't adapt to the LH, it adapts to the E-GAS/TTL-R?
Your new OE rotors (and new insulators) are most likely fine... and while your old caps aren't automatically suspect because they are old, I do wonder if something fishy is going on there. Did you post any photos of the inside of your old caps? I scrolled through most of the thread and didn't see any, but I might have missed 'em...I have one old rotor that I can re-install. The other old one has a stripped captive allen bolt. I don't have any other caps, but they were operating well prior to this issue popping up. I did pull the caps on Monday night to make sure nothing was amiss in there, and that's when I snapped the photos of the rotor I added to post I made on Monday asking if they were correct. Everything looked A-OK on both sides.

Did you test the fuel pressure when it DIDN'T start? My earlier post was to show that fuel pumps sometimes intermittently act up on their way to permanent failure. I think your pressure test rules out the fuel pressure regulator. That is, when the pump works the FPR holds pressure. But I wonder what reading you’re getting when it doesn’t start. If you still have pressure then, as opposed to just residual fuel in the line, then like GSXR I would suspect ignition.
maw
Your new OE rotors (and new insulators) are most likely fine... and while your old caps aren't automatically suspect because they are old, I do wonder if something fishy is going on there. Did you post any photos of the inside of your old caps? I scrolled through most of the thread and didn't see any, but I might have missed 'em...
CIS-based systems DO have a separate cold-start valve (injector) on the front/top of the engine. LH systems DO NOT have a cold-start valve.
It sounds to me as if you have a vacuum leak. I had same with my M117, and it ended up being one of the donut rings between the top and bottom half of the intake manifold. I had not quite installed it right, and it was bent and had a slight leak. You can check it toward the end of my M117 top-end rebuild thread. It's an identical donut part between the M117 and M119, and the design of the manifold (in terms of how they fit together - not the airflow design itself) is nearly identical as well. A vacuum leak between the halves will cause a higher idle and other running issues.
See the post here: https://www.500eboard.com/forums/showthread.php?t=564&p=2537&viewfull=1#post2537
And this post with photos: https://www.500eboard.com/forums/showthread.php?t=564&p=2555&viewfull=1#post2555
The manifold o-ring bend (which allowed the leak) was on the INSIDE of the manifold halves when put together, so I didn't see it when I reassembled things despite a pretty thorough visual check at that time.
A smoke test should divulge pretty quickly as to whether there any vacuum issues.
Cheers,
Gerry
That is all REALLY weird. The ETA has effectively no control over fuel mixture or ignition, so it's nearly impossible for the ETA to be related to a backfire, or extended cranking. There isn't a cold start valve on these cars, I think that is a CIS-E only item (Jono or Klink would know for sure). Definitely nothing on the LH system that monitors fuel pressure though. Terry is right, it's likely related to SOMETHING you may have done, but the symptoms are bizarre. The ETA adapting to the E-GAS module should be a 1-time thing, btw.
The interesting part is when you were driving, there was an occasional stutter. Maybe see if you can drive it more, and get it to act up? At this point, codes would be very helpful! Because if there are zero codes, it's looking pretty likely the root cause is somehow ignition related. (Still wouldn't hurt to squirt a small amount of starting fluid in when it won't fire, and see if that makes it fire or not... but if there was no fuel, it wouldn't backfire.)
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Terry, I don't want to derail this thread, but in general it's not a good idea to let the car run in the driveway. The coolant gets up to temp, but nothing else ever does. It's better to leave the car parked for 6-12 months with a battery maintainer connected, and only fire it up when you are able to drive it 20+ minutes at near freeway speeds. This gets everthing up to temperature.Dave/77, My car has been in the garage over a year. I take it out a couple of times a month and let it run in the driveway.
THIS sounds a lot like the "fluid on back of the insulators" syndrome. Have you replaced the insulators? If so, pull one or both and see if the back side is bone dry or not. I don't think this is what Jon is dealing with on his car, since everything is spic-n-span clean, and he hasAbout two months ago I started and let it run until up to temperature and shut it down. A few minutes later it wouldn’t start crank and backfire. I left it for an hour or so and it started right up and went back in the garage.? It has something to do with the warm up. It has happened on quite a few occasions.

I don't think this is what Jon is dealing with on his car, since everything is spic-n-span clean, and he has new insulators.
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Just one correction here Dave, I am using the original insulators. They were installed clean and dry less than 5-6 start cycles ago, however.

You did state that, more than once. I blame senility and Louie's pants post.
Clean & dry should be fine, although now I'm curious what the back side of the insulators look like, in case you didn't take a photo? Did they look like new, or did they have chicken pox / measles appearance?
Terry, I don't want to derail this thread, but in general it's not a good idea to let the car run in the driveway. The coolant gets up to temp, but nothing else ever does. It's better to leave the car parked for 6-12 months with a battery maintainer connected, and only fire it up when you are able to drive it 20+ minutes at near freeway speeds. This gets everthing up to temperature.
THIS sounds a lot like the "fluid on back of the insulators" syndrome. Have you replaced the insulators? If so, pull one or both and see if the back side is bone dry or not. I don't think this is what Jon is dealing with on his car, since everything is spic-n-span clean, and he hasnewedit: used, clean, dry insulators.

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